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Materials for engineering, 3rd Edition - (Malestrom)

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198<br />

<strong>Materials</strong> <strong>for</strong> <strong>engineering</strong><br />

agreement with equation [6.2], a material with a modest increase in stiffness<br />

but with no increase in fabrication costs.<br />

Continuous fibres<br />

If the composite consists of an array of continuous fibres parallel to the x-<br />

axis and the moduli of the two phases are E 1 and E 2 , one may again substitute<br />

in equation [6.1], but, in this case, the fibres will extend across the entire<br />

length of the unit cube, so A 2(x) = f f , the volume fraction of fibres in the<br />

material.<br />

Substitution in equation [6.1] yields:<br />

i.e.<br />

∫<br />

1<br />

1 dx<br />

=<br />

E E + ( E – E ) f<br />

c 0<br />

1 2 1 f<br />

E c = E 1 + (E 2 – E 1 )f f<br />

= E 2 f f + E 1 (1 – f f )<br />

But f f + f matrix = 1, so we can write<br />

E c = E 1 f matrix + E 2 f f [6.3]<br />

which predicts a linear ‘law of mixtures’ relationship <strong>for</strong> the modulus of the<br />

composite. This relationship has been verified experimentally with many<br />

fibre–resin systems.<br />

A direct comparison of equations [6.2] and [6.3] has been made in predicting<br />

the moduli of composites consisting of a matrix of copper containing either<br />

continuous wires of tungsten or equiaxed particles of tungsten. The measured<br />

data are compared with the theoretical predictions in Fig. 6.7.<br />

To give an example of greater industrial significance, Fig. 6.8 illustrates<br />

the improvements in specific stiffness achieved in aluminium-based MMCs<br />

containing either particulate SiC or aligned monofilament SiC. More than<br />

50% improvement is readily obtained <strong>for</strong> particulate composites and over<br />

100% <strong>for</strong> fibre-rein<strong>for</strong>ced systems.<br />

Continuous lamellae<br />

If the composite consists of an array of alternate lamellae of the two phases,<br />

then the analysis will be identical to the case <strong>for</strong> arrays of fibres and a law<br />

of mixtures will again be predicted.<br />

The above analyses are based on the assumption that the Poisson ratio is<br />

identical in the two phases. This is not strictly true, since different Poisson<br />

contractions will result in additional stresses which have not been considered<br />

here. The error in E c in the direction parallel to the fibres or laminae is likely

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