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Cost Accounting (14th Edition)

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PROBLEM FOR SELF-STUDY 365<br />

Cumulative average-time per unit for the Xth unit in column H is calculated as y =<br />

aX b ; see Exhibit 10-10 (p. 359). For example, when X = 3, y = 2,000 * 3 –0.234465 =<br />

1,546 labor-hours.<br />

b. The following calculations show the machine-intensive assembly method based on<br />

a 90% incremental unit-time learning model:<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

G<br />

H<br />

I<br />

J<br />

K<br />

Cumulative Individual<br />

Cumulative<br />

Cumulative<br />

Number<br />

Unit Time<br />

Total Time:<br />

Average Time<br />

of Units for Xth Unit (y):<br />

Labor-Hours<br />

Per Unit:<br />

1<br />

Labor-Hours<br />

800<br />

800<br />

Labor-Hours<br />

Col K = Col J ÷ Col G<br />

800<br />

2 720 (800 × 0.9) 1,520 760<br />

3<br />

677<br />

2,197<br />

732<br />

4 648 (720 × 0.9) 2,845 711<br />

5<br />

626<br />

3,471<br />

694<br />

6<br />

609<br />

4,081<br />

680<br />

7<br />

595<br />

4,676<br />

668<br />

8 583 (648 × 0.9) 5,258 657<br />

Individual unit time for the Xth unit in column H is calculated as y = aX b ; see Exhibit 10-11<br />

(p. 360). For example, when X = 3, y = 800 * 3 –0.152004 = 677 labor-hours.<br />

2. Total costs of assembling the first eight helicopters are as follows:<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

O<br />

P<br />

Q<br />

Labor-Intensive<br />

Machine-Intensive<br />

Assembly Method<br />

Assembly Method<br />

(using data from part 1a) (using data from part 1b)<br />

Direct materials:<br />

8 helicopters × $40,000; $36,000 per helicopter $320,000 $288,000<br />

Direct-assembly labor:<br />

9,826 hrs.; 5,258 hrs. × $30/hr.<br />

Indirect manufacturing costs<br />

Equipment related<br />

9,826 hrs. × $12/hr.; 5,258 hrs. × $45/hr.<br />

294,780<br />

117,912<br />

157,740<br />

236,610<br />

Materials-handling related<br />

0 .50×$320,000; $288,000<br />

160,000<br />

144,000<br />

T otal assembly costs<br />

$892,692<br />

$826,350<br />

The machine-intensive method’s assembly costs are $66,342 lower than the laborintensive<br />

method ($892,692 – $826,350).

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