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LIBRARY ı6ıul 0) - Cranfield University

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Linear resistive transducer:<br />

" Manufacturer:<br />

" Type:<br />

" Resistance:<br />

Novotechnik<br />

TLH-225<br />

5kfl ± 20%<br />

" Linearity: ± 0.07 %<br />

" Voltage range<br />

0-10 V<br />

" Length: 234.5 mm<br />

Measuring system:<br />

" A/D converter board resolution:<br />

" Measuring resolution:<br />

4.9 mV<br />

0.115 mm<br />

In order to connect the digital inputs and outputs (I/Os) of the table controller<br />

to the robot's, an interface box was built. The robot I/Os were designed such that on-<br />

off switches could be connected to them. Since the table controller was designed to<br />

work with 24 volt I/Os, a series of relays were mounted in a circuit board to provide<br />

the interfacing between the robot I/Os and the table controller I/Os. The touch sensor<br />

developed was also installed in this box. The circuits and external connections of the<br />

interface box are described in Appendix G.<br />

Figure 5.3 shows the full system in its final implementation.<br />

5.7 Calibration<br />

A careful calibration of the acquisition boards was performed by adjusting the<br />

gain potentiometers of each channel to output 000h (hexadecimal) and FFFh for -10V<br />

and +IOV volts input.<br />

In the conditioning board, the voltage channel was calibrated to output signals<br />

from OV to 10V, corresponding to inputs of OV to 100V. The current channel was<br />

calibrated to provide unitary gain.<br />

The D/A board was calibrated to output voltages from 0 to 5V. This was<br />

amplified to provide 0 to 10V output, as required by the Robot Interface analogue<br />

inputs.<br />

The calibration for the output of the current probe was assumed to be correct,<br />

according to the manufacturers data.<br />

5.7.1 Moving table calibration<br />

A calibration curve was obtained for the moving table by measuring its actual<br />

movement and comparing it with the required one (see Figure 5.6). A Mitutoyo dial<br />

gauge was used in the measurement trials.<br />

5.7.2 Acquisition system calibration factors<br />

The following calibration factors were used:<br />

Voltage: 100<br />

119

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