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LIBRARY ı6ıul 0) - Cranfield University

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Expected mean current from transient values:<br />

,<br />

mann - a31 max + 1'31miu<br />

Expected background to average voltage ratio:<br />

Vbk = a4 + 04Ij + 54SO<br />

V. , an<br />

Expected background voltage:<br />

Vbk = a5 +f<br />

where<br />

WFS is the wire feed speed;<br />

SO is the stand-off;<br />

V is the set-up voltage;<br />

mr. +6srmemi (3.5)<br />

'mean is the average welding current;<br />

Imin is the minimum current value in a sample;<br />

I. is the maximum current value in a sample;<br />

Vmean is the average welding voltage;<br />

Vbk is the background voltage;<br />

a1... 5,01... 3,51... 5 are regression coefficients.<br />

b) Models for predicting bead geometry (see Figure 3.3)<br />

Expected bead dimension (BD)<br />

where<br />

BD<br />

WFS<br />

SW<br />

BD=a6WFSß`<br />

Sw<br />

is the bead dimension (Leg,, side leg length; Legb, bottom leg length);<br />

is the wire feed speed;<br />

is the welding travel speed;<br />

a6 and 06 are regression<br />

constants.<br />

Expected weld penetration (Pen)<br />

where<br />

Pen=a, (l, . V.. )0.5 +07S<br />

69<br />

(3.3)<br />

(3.4)<br />

(3.6)<br />

(3.7)

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