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LIBRARY ı6ıul 0) - Cranfield University

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Figure 6.31 Voltage step input test (-2 volts) applied using the Robot Interface (WFS = 6.0 162<br />

m/min, initial V. = 23.0 V, Sw = 0.5 m/min).<br />

Figure 6.32 Voltage step input test (-2 volts) applied using the direct serial link (WFS = 6.0 162<br />

m/min, initial V.., = 23.0 V, Sw = 0.5 m/min).<br />

Figure 6.33 Voltage step input test (-2 volts) applied using Robot Interface (WFS = 10.5 163<br />

m/min, initial V, = 33.5 V, Sw = 0.5 m/min)<br />

Figure 6.34 Voltage step input test (- 2 volts) applied using direct serial link (WFS=11 m/min. 163<br />

Initial V.. =34.0 V, Sw 0.5 m/min)<br />

Figure 6.35 Variation of power ratio with wire feed speed for stable dip mode of metal transfer 164<br />

and comparison with the allowed variation range (minPRdip 5 PR :5 maxPRdip)<br />

Figure 6.36 Variation of TSI, TI and DCI with wire feed speed for stable dip mode of metal 164<br />

transfer<br />

Figure 7.1 Bead appearance for controlled and uncontrolled trials carried out using<br />

inadequate set-up voltage for the dip mode of metal transfer<br />

Figure 7.2 Welding data of the non-controlled (nc) and the controlled (c) welding trials 170<br />

shown in Figure 7.1<br />

Figure 7.3 Bead appearance for controlled and uncontrolled trials carried out using excessive 171<br />

set-up voltage for the dip mode of metal transfer<br />

Figure 7.4 Welding data of the non-controlled (ne) and the controlled (c) welding trials 171<br />

shown in Figure 7.3<br />

Figure 7.5 Bead appearance and bead profiles along the weld for non-controlled fillet welding 172<br />

trial "M2".<br />

Figure 7.6 Welding data and bead geometry obtained from test M2 172<br />

Figure 7.7 Bead appearance and bead profiles along the weld for the non-controlled fillet 173<br />

welding trial "M3".<br />

Figure 7.8 Welding data and bead geometry obtained from test M3 173<br />

Figure 7.9 Bead appearance and bead profiles along the weld for the non-controlled fillet 174<br />

welding trial "M4".<br />

Figure 7.10 Welding data and bead geometry obtained from test M4 174<br />

Figure 7.11 Bead appearance and bead profiles along the weld for the non-controlled fillet 175<br />

welding trial "M5".<br />

Figure 7.12 Welding data and bead geometry obtained from test M5 175<br />

Figure 7.13 Bead appearance and bead profiles along the weld for the non-controlled fillet 176<br />

welding trial "M6".<br />

Figure 7.14 Welding data and bead geometry obtained from test MG 176<br />

Figure 7.15 Bead appearance and bead profiles along the weld for the stand-off controlled 177<br />

fillet welding trial "S2".<br />

Figure 7.16 Welding data and bead geometry obtained from test S2 177<br />

Figure 7.17 Bead appearance and bead profiles along the weld for the stand-off controlled fillet 178<br />

welding trial "S3".<br />

Figure 7.18 Welding data and bead geometry obtained from test S3 178<br />

Figure 7.19 Bead appearance and bead profiles along the weld for the stand-off controlled fillet 179<br />

welding trial "S5".<br />

Figure 7.20 Welding data and bead geometry obtained from test S5 179<br />

iv<br />

170

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