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LIBRARY ı6ıul 0) - Cranfield University

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Appendix B<br />

This appendix shows the format in which the file containing the coefficients of<br />

the welding models must be written so that it can be correctly read by the off-line<br />

programming module. The file defined for power source used in this work<br />

(Migatronic BDH550) is shown below. The sintax used is explained in the header of<br />

the file, between the asterisk (*) lines. The file name extension defines the type of<br />

joint which the file corresponds to. The valid extension names are: "fil" for fillet<br />

joints, "lap" for lap joints and "but" for butt joints. The name of the file shown below<br />

was chosen to be "AR5MS 1 OA. FIL", "AR5" standing for Argonshield 5 shielding<br />

gas, "MS 10" standing for mild steel 1.0mm welding wire and "A" indicating that a<br />

power source other than the BDH320 was used.<br />

File start:<br />

; Coefficients for models obtained from "cal" data series<br />

Welding models<br />

Coefficients obtained for 1 mm mild steel wire and BOC Argonshield 5<br />

shielding gas in fillet joints.<br />

-Each line corresponds to a model, containing the respective<br />

coeficients.<br />

-Each number must be separated by a space, a comma or a tab.<br />

-Each line must finish with a #.<br />

-A line begining with a semi-colon is considered a comment.<br />

-A line begining with a colon indicates a label. An equal sign (_)<br />

indicates the end of the label and the begining of the label value.<br />

The valid labels are:<br />

Material: indicates the welded material.<br />

GasType: indicates the shielding gas.<br />

WireDiameter: indicates the wire diameter in mm.<br />

WPS: indicates the Welding Power Supply used to obtain the coeffitients<br />

-Observation:<br />

III It is mandatory that the four labels are defined III<br />

Material = Mild Steel<br />

GasType = BOC Argon-Shield 5 (Ar 5%C02 2%02)<br />

WireDiameter =1.0<br />

WPS = BDH550<br />

Coefficients of the regression models<br />

Leg length model coefficients<br />

Side leg (a1 1 b1 1)<br />

1 0.561068#<br />

Bottom leg (al _2 b1 2)<br />

1 0.592637#<br />

Off-line mean current model coefficients (a2 b2 C2 d2) (bead on plate)<br />

227

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