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LIBRARY ı6ıul 0) - Cranfield University

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FIGURES<br />

TABLES<br />

APPENDICES<br />

NOTATION<br />

1. Introduction<br />

1.1 Objectives<br />

1.2 Thesis organisation<br />

2. Literature Review<br />

2.1 GMAW process<br />

2.1.1 Process description<br />

2.1.2 Modes of metal transfer<br />

CONTENTS<br />

2.1.3 Welding arc electrical characteristics<br />

2.1.4 Weld pool behaviour<br />

2.1.5 Process stability<br />

2.1.5.1 litre melting behaviour in gas metal arc welding<br />

2.1.5.2 Instability in GMAW<br />

2.1.5.3 Existing stability assessment methods<br />

2.1.6 Weld quality<br />

2.2 Robotic arc welding<br />

2.2.1 The arc welding robot<br />

2.2.2 Welding power source<br />

2.2.2.1 Volt-ampere characteristics<br />

2.3 Robot programming<br />

2.3.1 On-line programming<br />

2.3.2 Off-line programming<br />

2.4 Off-line programming applied to robotic arc welding<br />

2.4.1 "Ideal world" versus "Real world"<br />

2.4.2 Robot calibration<br />

2.4.3 Cell calibration<br />

2.4.4 Assessment of programming errors<br />

2.4.5 Workpiece tolerances and positioning<br />

2.5 Common production problems with robotic welding<br />

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