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Job Instruction Manual - Training Within Industry Service

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CQ <strong>Job</strong> instruction Plan for War Production<br />

For example:<br />

- One unit--while one bulkhead is being installed instruct<br />

only on how to compensate for the declivity. Declivity<br />

happens to be the term used to describe the slope of the<br />

ship on the ways from which perpendiculars are estab-<br />

lished. He can put the worker through the 4 steps on this<br />

unit ina fewminutes, without holding up the installation.<br />

- One unit-while the next bulkhead is being installed put<br />

the worker through the 4 steps on mould line and loft line.<br />

- Further units-as each additional bulkhead is installed<br />

put the man through the 4 steps on one segment of the<br />

installation. After six bulkheads are inst.alled the<br />

worker will know the job thoroughly<br />

- much better than if he had been forced to try to master<br />

thewhole jobasbesthe could. Hemighthavetostrl-lggle<br />

through the installation of some 30 bulkheads before he<br />

would finally catch all the points.<br />

(2) Long assembly operation:<br />

Sub and final airplane assembly j 05s require several hours.<br />

Sufficient time is available on such jobs for the instructoi-<br />

(leadman, experienced wcrker, or whoever he may be) to put<br />

the learner through the 4 steps on EACH of the individual<br />

operations as the work proceeds. The ahole point is to<br />

instruct men in SMALL UNITS of the work.<br />

(3) Long machining operation:<br />

The machining of large castings for tank, diesel engines,<br />

and ship use often takes several hours up to a few days. To<br />

instruct correctly, there should be perhaps 5 units of<br />

instruct ion--<br />

- t ~ units--in o getting the mrk into the machine<br />

one unit --on cectering the work<br />

one unit -on setting the cntters<br />

one unit -starting the machine<br />

Time does not permit this prccedure, so another plan must<br />

be used.

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