MAINTENANCE MANUAL - Meritor

Special Tools
How to Make a Fork Tool to Detencion
1. Measure dimensions A and B of the fork you
are servicing. Figure 10.1.
FORK
2. Calculate dimensions C and D of the fork bar
by adding 0.125-0.250-inch to dimensions A
and B of the fork. Figure 10.2.
FORK TOOL TO DETENCION
Figure 10.1
Figure 10.2
WARNING
Wear safe clothing and eye protection when
you use welding equipment. Welding equipment
can burn you and cause serious personal
injury. Follow the operating instructions and
safety procedures recommended by the welding
equipment manufacturer
3. To make the box section, cut and weld 1-inch
x 2-inch mild steel square stock according to
dimensions C and D. Figure 10.2.
4. Cut a 1,20 mt x 1.25-inch piece of mild steel
round stock to make the fork bar handle. Center
weld this piece to the box section. Figure
10.2.
• To increase fork bar rigidity: Weld two angle
pieces onto the handle. Figure 10.2.
Unitized Pinion Seals and Seal Tools
See the Table AE and Figure 10.3 for information
on unitized pinion seals and seal tollss. To
obtain Meritor seal tools KIT 4454, see to the
Service Notes page on the front of this manual.
FASTENER
HEAD
INSTALATION
TOOL
Position the seal
tolls to prevent
the driver spokes
from hitting the
fastener heads on
the forward tandem
output seals
TOOL
R4422401
Figure 10.3
108 MAINTENANCE MANUAL