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MAINTENANCE MANUAL - Meritor

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CAUTION<br />

WHEN USING A PRY BAR, BE CAREFUL<br />

NOT TO DAMAGE THE DIFFERENTIAL OR<br />

HOUSING FLANGE. DAMAGE TO THESE<br />

SURFACES WILL CAUSE OIL LEAkS.<br />

6.Use the hydraulic jack to remove the differential<br />

from the axle housing. Use lever that has<br />

a round end to help remove the differential<br />

from the housing.<br />

7. On axles with a driver controlled main differential<br />

lock, if air pressure is used to shift the<br />

differential to the locked or engaged position,<br />

release the air pressure. Disconnect the air<br />

hose from the shift unit.<br />

NOTE:<br />

A model for differential is described in section<br />

10 as a suggestion.<br />

8. Use a lifting tool to lift the differential by the<br />

input folk or flange and place the assembly<br />

in a repair stand. Do not lift by hand. See the<br />

Section 10 to make a differential repair to differential.<br />

Figure 3.10.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Figure 3.10<br />

Removal and Disassembly<br />

Disasssembly Output Shaft and Bearing<br />

Cage Assembly<br />

1. Remove and discard the original oil seal. Use<br />

a new oil seal when the differential is assembled<br />

Figure 3.11<br />

OUTPUT SHAFT<br />

SPACER<br />

Figure 3.11<br />

NOTE:<br />

If you replace either the bearing cup or the<br />

cone, replace both parts in a fully matched<br />

set from the same manufacturer.<br />

2. Remove the external snap ring or spacer betwen<br />

the folk or bearing cone fron the output<br />

shaft.<br />

3. Remove the internal snap ring that holds the<br />

bearing cup in the output cage. Figure 3.12.<br />

BEARING CAGE<br />

BEARING ASSEM-<br />

BLIES<br />

SNAP RING<br />

SNAP RING<br />

OUTPUT<br />

SHAFT<br />

OUTPUT<br />

FOLK<br />

OIL SEAL<br />

Figure 3.12<br />

15

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