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MAINTENANCE MANUAL - Meritor

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5.If the difference is at or within the specification<br />

in Table I: Continue by checking the runout.<br />

• If the difference is less than the specification:<br />

Repeat as needed.<br />

Table I: Expansion Between Bearing Caps<br />

Differential models RS-140,<br />

RS-145 e RS-160<br />

RS 120 and all other differential<br />

models<br />

Ring Gear Runout<br />

1. Attach a dial indicator in the differential case<br />

mounting flange. Figure 5.42.<br />

ROTATE RIG GEAR<br />

DIAL INDICATOR<br />

2.Adjust the dial indicator so that the plunger<br />

or pointer is against the back surface of the<br />

ring gear. Figure 5.42. Set the dial indicator to<br />

ZERO.<br />

3. Rotate the main differential case and ring gear.<br />

Read the dial indicator. The ring gear runout<br />

must not exceed 0.008-inch (0.200 mm).<br />

• If the ring gear runout is within the specification,<br />

proceed to Ring Gear Backlash.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

0.050-0.229 mm<br />

(0,002-0,009”)<br />

0.15-0.33 mm<br />

(0,006-0,013”)<br />

Figure 5.42<br />

Assembly and Installation<br />

• If the ring gear runout exceeds the specification,<br />

remove the main differential case and<br />

ring gear assembly from the differential case.<br />

See the Section 3.<br />

A. Inspect the main differential case parts, including<br />

the differential case, for wear and<br />

damage. Repair or replace parts as necessary.<br />

B. Install the main differential case and ring<br />

gear assembly into the differential case.<br />

See the procedure in this section.<br />

C. Repeat the procedure for preload adjustment<br />

of the main differential side bearings.<br />

Check the Ring Gear Backlash<br />

Table J: Specifications<br />

Ring Gear Pitch<br />

Diameter<br />

Less than 17-inches<br />

(431.8mm)<br />

Greater than<br />

17-inches<br />

(431.8mm)<br />

Range of Backlash<br />

Setting<br />

0.20-0.46 mm<br />

(0,008 - 0,018”)<br />

(0.25-0.51 mm<br />

0,010 - 0,020”)<br />

Backlash Setting<br />

for New Gear<br />

Sets<br />

0,30 mm (0,012”)<br />

0,38 mm (0,015”)<br />

Measure the outer diameter of the ring gear for<br />

the approximate pitch diameter. Figure 5.43.<br />

• If the old gear set is installed, adjust the backlash<br />

to the setting that was measured before<br />

the differential was disassembled.<br />

• If a new gear set is installed, adjust the backlash<br />

to the correct specification for new gear<br />

sets.<br />

57

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