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MAINTENANCE MANUAL - Meritor

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5. If the axle shaft flange have cylindrical hole for<br />

screw mounting, install the screws and washers<br />

in the holes. Figure 5.109. Tighten the<br />

screws to the correct torque value. See the<br />

Section 8.<br />

6. Position the gasket between the output<br />

shaft bearing cage and the axle housing.<br />

7. Install the output shaft and bearing cage assembly<br />

in the axle housing. Rotate the output<br />

shaft to align the splines with the splines of<br />

the rear side gear.<br />

8. Clean the cage to housing bearing screws.<br />

Remove RTV residue from the thru-drilled<br />

tapped holes.<br />

9. Apply a 0.25-inch (6 mm) length bead<br />

of Loctite 518 sealant in the thru-drilled<br />

tapped holes located at the two, five and<br />

eight o’clock positions. Figure 5.110.<br />

10. Install the gasket and axle shaft in the housing.<br />

The gasket and flange of the axle shaft must fit<br />

flat against the wheel hub. Figure 5.109.<br />

11. Install conical washer and nut over each stud<br />

and the flange of the axle shaft. Use a punch<br />

or a drift and hammer, if necessary.<br />

12. Install the grade 8 nuts and washers in the<br />

stud. Lock washers are an acceptable alternative.<br />

Tighten the stud nuts to the torque<br />

specified in Table L.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Assembly and Installation<br />

13. Fill the axle with the specified lubricant. See<br />

the procedure in this section.<br />

AXLE<br />

HOUSING TAPPED<br />

HOLE<br />

OUTPUT SHAFT<br />

BEARING CAGE<br />

FORK<br />

THRU-DRILED<br />

TAPPED HOLE CAPSCREW<br />

Table L: Shaft-to-Hub Torque Fastener Chart — Conical washers Applications<br />

Torque Value - Grade 8 Nuts lb-ft (Nm)<br />

Fastner Thread Size Plain Nut LOCKNUT<br />

Porca do Prisioneiro ou<br />

Semi-Eixo<br />

Studs ALL<br />

0,44 - 20<br />

0,50 - 20<br />

0,56 - 18<br />

0,62 - 18<br />

68-102 (50-75)<br />

102-156 (75-115)<br />

150-224 (110-145)<br />

204-312 (150-230)<br />

54-88 (40-65)<br />

88-136 (65-100)<br />

136-197 (100-145)<br />

176-258 (130-190)<br />

BLIND<br />

TAPPED<br />

HOLE<br />

THRU-DRILED<br />

TAPPED HOLE<br />

Figure 5.110<br />

Install the coarse thread end of the stud in the hub and<br />

tighten to the last thread.<br />

83

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