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MAINTENANCE MANUAL - Meritor

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VERSIÓN FIJADA POR TORNILLOS<br />

SHIFT SHAFT<br />

9. Lubricate the O-ring with axle lubricant. Install<br />

the O-ring into its groove on the piston. Carefully<br />

install the piston into the air cylinder. Figure<br />

6.28. Do not damage the O-ring.<br />

10.Install the cylinder into the housing bore.<br />

Verify that the pilot journal on the piston is<br />

against its bore on the shift shaft. Figure<br />

6.29.<br />

11. Install the copper gasket, if used, into its<br />

bore on the inside of the cylinder cover.<br />

Place the cover into position over the cylinder<br />

so that the air intake port will point<br />

up when the differential is installed into the<br />

housing. Install the cover with the four attaching<br />

capscrews and washers. Tighten<br />

the capscrews to 4-6 lb-ft (5.5-8.5 N m).<br />

Figure 6.30. .<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

AIR<br />

CYLINDER<br />

PISTON AND O-RING<br />

Install flat washer or apply<br />

silastic sealant.<br />

FIXED CAPSCREW VERSION<br />

CYLINDER<br />

AND PISTON<br />

PILOT<br />

SHIFT SHAFT<br />

Figure 6.28<br />

Figure 6.29<br />

Driver-Controlled Main Differential Lock<br />

APPLY SILAS-<br />

TIC SEALANT<br />

12. Apply a bead of silastic sealant, <strong>Meritor</strong> part<br />

number 1199-Q-2981, to the cylinder and<br />

differential house.<br />

13. Slide the shift collar into the fork and engage<br />

the shift collar splines with the splines<br />

of the differential case. Use the manual actuation<br />

capscrew to move the shift collar<br />

splines onto the differential case splines.<br />

See Section 6.<br />

14. Hold the shift collar in the locked or engaged<br />

position and tap in the two roll pins<br />

in the shift fork ends until they are even with<br />

the outer fork faces. Figure 6.31.<br />

SHIFT COLLAR<br />

SHIFT FORK<br />

FIXED CAPSCREW VERSION<br />

CYLINDER<br />

COVER<br />

CAPSCREW<br />

4-6 LB-FT<br />

(5.5-8.5 N•m)<br />

Figure 6.30<br />

<strong>MANUAL</strong><br />

ACTUATION<br />

CAPSCREW<br />

Figure 6.31<br />

15. While the shift collar is still in the locked<br />

position, place the sensor switch, with the<br />

locknut loosely attached, into its hole.<br />

95

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