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MAINTENANCE MANUAL - Meritor

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A. Apply axle lubricant to the inner bore of the<br />

bearing cage or the outer diameter of the new<br />

oil seal.<br />

CAUTION<br />

HOLD THE SEAL ONLY ON THE OUTER DI-<br />

AMETER. DO NOT TOUCH THE LIPS IN THE<br />

INNER DIAMETER OF THE SEAL. IF YOU<br />

TOUCH THE LIPS ON THE INNER DIAMETER<br />

OF THE SEAL, YOU WILL CONTAMINATE THE<br />

LIPS AND COULD CAUSE A LEAk BETWEEN<br />

THE SHAFT AND THE SEAL.<br />

B. Place the oil seal into the bearing cage so<br />

that the flange is parallel to the top of the<br />

cage.<br />

C. Use a press and driver or flat metal plate<br />

to install the oil seal into the bearing cage.<br />

Figure 5.67.<br />

CAUTION<br />

DO NOT APPLY PRESSURE AFTER THE<br />

SEAL FLANGE TOUCHES THE TOP OF THE<br />

CAGE OR YOU WILL DAMAGE THE CAGE.<br />

<strong>MAINTENANCE</strong> <strong>MANUAL</strong><br />

Figure 5.67<br />

D. Apply pressure until the metal flange of the<br />

seal is seated to the top of the cage.<br />

E. After the seal is installed, a gap of 0.015-<br />

0.030-inch (0.381-0.762 mm) can exist between<br />

the flange and the cage. The gap is<br />

a normal condition because of the flexible<br />

coating on the flange of the seal. Use a feeler<br />

gauge to measure the gap between the complete<br />

flange-to-cage area.<br />

• If the gap varies more than 0.010-inch<br />

(0.254 mm) between the highest and lowest<br />

measurement, remove and reseat the<br />

seal. Figure 5.68.<br />

MEASURING SEAL GAP<br />

Assembly and Installation<br />

0.015-0.03”<br />

(0.381-0.762 MM)<br />

Figure 5.68<br />

NOTE: If you replace either the bearing<br />

cap or cone, replace both parts in a fullymatched<br />

set from the same manufacturer.<br />

4. On differential assembly that do not use an<br />

oil pump, install the input bearing cage.<br />

A. If removed, install the bearing cone in the<br />

input shaft. Use a press and sleeve to install<br />

the cone in the input shaft until it bottoms on<br />

the shoulder of the shaft. Figure 5.69.<br />

B. Install the O-ring onto the input bearing cage.<br />

C. Place the cage over the input shaft so that<br />

the cap in the cage is against the bearing<br />

cone.<br />

PRESS<br />

SLEEVE<br />

BEARING<br />

CONE<br />

Figure 5.69<br />

65

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