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MAINTENANCE MANUAL - Meritor

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Assembly and Installation<br />

MEASURE OUTER DIAM-<br />

ETER FOR APPROXIMATE<br />

PITCH DIAMETER<br />

Figure 5.43<br />

After checking the tooth contact patterns, the<br />

backlash can be adjusted within the specification<br />

limits, if needed. To change the location of<br />

the pattern, use the following procedures.<br />

1. Attach a dial indicator onto the differential<br />

mounting flange. Figure 5.44.<br />

Figure 5.44<br />

2.Adjust the dial indicator so that the plunger is<br />

against the tooth surface.<br />

3.Adjust the dial indicator to ZERO. Hold the drive<br />

pinion in position.<br />

4. After reading the dial indicator, rotate the differential<br />

case and ring gear a small amount in<br />

both directions against the drive pinion teeth.<br />

• If the backlash reading is within the specification,<br />

check the tooth contact patterns.<br />

• If the backlash reading is not within the specification,<br />

adjust the backlash as needed.<br />

5.Loosen one bearing adjusting ring one notch.<br />

Tighten the opposite ring by the same amount..<br />

• To increase the backlash, move the ring gear<br />

away from the drive pinion. Figure 5.45.<br />

• To decrease the backlash, move the ring gear<br />

toward the drive pinion. Figure 5.46.<br />

INCREASE BACKLASH<br />

DECREASE BACKLASH<br />

TIGHTEN ADJUSTING<br />

RING THIS SIDE<br />

LOOSEN ADJUSTING<br />

RING THIS SIDE<br />

Figure 5.45<br />

LOOSEN ADJUSTING<br />

RING THIS SIDE<br />

TIGHTEN ADJUSTING<br />

RING THIS SIDE<br />

Figure 5.46<br />

NOTE:<br />

When you adjust the backlash, only move<br />

the ring gear. Do not move the drive pinion.<br />

6. Repeat Step 2 through Step 5 until the backlash<br />

is within specification. Record the setting<br />

for use when you adjust the pinion bearing preload.<br />

Gear Set Tooth Contact Patterns,<br />

Backlash<br />

<strong>Meritor</strong>’s differential can have a conventional<br />

or a generoid hypoid gear set. The tooth contact<br />

patterns for each type of gear set are different.<br />

Check the part numbers to determine<br />

what type of gear set is in the differential. See<br />

the Figure 5.47 for the location of part numbers.<br />

See the Section 4.<br />

58 <strong>MAINTENANCE</strong> <strong>MANUAL</strong>

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