The quantity of replenisher required to ma<strong>in</strong>ta<strong>in</strong> the properties of the developer will depend on theaverage density of the radiographs processed. It is obvious that if 90 percent of the silver <strong>in</strong> theemulsion is developed, giv<strong>in</strong>g a dense image over the entire film, more develop<strong>in</strong>g agent will beconsumed. Therefore, the developer will be exhausted to a greater degree than if the film weredeveloped to a low density. The quantity of replenisher required, therefore, depends on the typeof subject radiographed. In the process<strong>in</strong>g of <strong>in</strong>dustrial radiographs that have a relatively largeproportion of dense background, some of the orig<strong>in</strong>al developer must be discarded each timereplenisher is added. The exact quantity of replenisher can be determ<strong>in</strong>ed only by trial and byfrequent test<strong>in</strong>g of the developer.The replenisher should be added at frequent <strong>in</strong>tervals and <strong>in</strong> sufficient quantity to ma<strong>in</strong>ta<strong>in</strong> theactivity reasonably constant for the types of radiographs processed. It is obvious that ifreplenisher is added only occasionally, there will be a large <strong>in</strong>crease <strong>in</strong> density of the film afterreplenish<strong>in</strong>g. By replenish<strong>in</strong>g frequently, these density <strong>in</strong>creases after replenish<strong>in</strong>g are kept at am<strong>in</strong>imum. The quantity of the replenisher added each time preferably should not exceed 2 or 3percent of the total volume of the developer <strong>in</strong> the tank.It is not practical to cont<strong>in</strong>ue replenishment <strong>in</strong>def<strong>in</strong>itely, and the solution should be discardedwhen the replenisher used equals two to three times the orig<strong>in</strong>al quantity of the developer. In anycase, the solution should be discarded after three months because of aerial oxidation and thebuildup of gelat<strong>in</strong>, sludge, and solid impurities.Arrest<strong>in</strong>g DevelopmentAfter development is complete, developer rema<strong>in</strong><strong>in</strong>g <strong>in</strong> the emulsion must be deactivated by anacid stop bath or, if this is not feasible, by prolonged r<strong>in</strong>s<strong>in</strong>g <strong>in</strong> clean runn<strong>in</strong>g water.If this step is omitted, development cont<strong>in</strong>ues for the first m<strong>in</strong>ute or so of fixation and, unless thefilm is agitated almost cont<strong>in</strong>uously dur<strong>in</strong>g this period, uneven development will occur, result<strong>in</strong>g <strong>in</strong>streak<strong>in</strong>ess.In addition, if films are transferred to the fixer solution without the use of an acid stop bath orthorough r<strong>in</strong>s<strong>in</strong>g, the alkali from the developer solution reta<strong>in</strong>ed by the gelat<strong>in</strong> neutralizes some ofthe acid <strong>in</strong> the fixer solution. After a certa<strong>in</strong> quantity of acid has been neutralized, the chemicalbalance of the fixer solution is upset and its usefulness is greatly impaired--the harden<strong>in</strong>g actionis destroyed and sta<strong>in</strong>s are likely to be produced <strong>in</strong> the radiographs. Removal of as much of thedeveloper solution as possible before fixation prolongs the life of the fixer solution and assuresthe rout<strong>in</strong>e production of radiographs of better quality.Stop BathA stop bath consist<strong>in</strong>g of 16 fluidounces of 28 percent acetic acid per gallon of bath (125 mL perlitre) may be used. If the stop bath is made from glacial acetic acid, the proportions should be 4½fluidounces of glacial acetic acid per gallon of bath, or 35 mL per litre.Warn<strong>in</strong>gGlacial acetic acid should be handled only under adequate ventilation, and great care should betaken to avoid <strong>in</strong>jury to the sk<strong>in</strong> or damage to cloth<strong>in</strong>g. Always add the glacial acetic acid to thewater slowly, stirr<strong>in</strong>g constantly, and never water to acid; otherwise, the solution may boil andspatter acid on hands and face, caus<strong>in</strong>g severe burns.<strong>Radiography</strong> <strong>in</strong> <strong>Modern</strong> <strong>Industry</strong> 110
When development is complete, the films are removed from the developer, allowed to dra<strong>in</strong> 1 or 2seconds (not back <strong>in</strong>to the developer tank), and immersed <strong>in</strong> the stop bath. The developerdra<strong>in</strong><strong>in</strong>g from the films should be kept out of the stop bath. Instead of dra<strong>in</strong><strong>in</strong>g, a few seconds'r<strong>in</strong>se <strong>in</strong> fresh runn<strong>in</strong>g water may be used prior to <strong>in</strong>sert<strong>in</strong>g the films <strong>in</strong> the stop bath. This willmaterially prolong the life of the bath.Films should be immersed <strong>in</strong> the stop bath for 30 to 60 seconds (ideally, at 65 to 70°F or 18 to21°C) with moderate agitation and then transferred to the fix<strong>in</strong>g bath. Five gallons of stop bath willtreat about 100 14 x 17-<strong>in</strong>ch films, or equivalent. If a developer conta<strong>in</strong><strong>in</strong>g sodium carbonate isused, the stop bath temperature must be ma<strong>in</strong>ta<strong>in</strong>ed between (65 and 70°F or 18 to 21°C);otherwise, blisters conta<strong>in</strong><strong>in</strong>g carbon dioxide may be formed <strong>in</strong> the emulsion by action of the stopbath.R<strong>in</strong>s<strong>in</strong>gIf a stop bath cannot be used, a r<strong>in</strong>se <strong>in</strong> runn<strong>in</strong>g water for at least 2 m<strong>in</strong>utes should be used. It isimportant that the water be runn<strong>in</strong>g and that it be free of silver or fixer chemicals. The tank that isused for the f<strong>in</strong>al wash<strong>in</strong>g after fixation should not be used for this r<strong>in</strong>se.If the flow of water <strong>in</strong> the r<strong>in</strong>se tanks is only moderate, it is desirable to agitate the films carefully,especially when they are first immersed. Otherwise, development will be uneven, and there willbe streaks <strong>in</strong> areas that received a uniform exposure.Fix<strong>in</strong>gThe purpose of fix<strong>in</strong>g is to remove all of the undeveloped silver salt of the emulsion, leav<strong>in</strong>g thedeveloped silver as a permanent image. The fixer has another important function--harden<strong>in</strong>g thegelat<strong>in</strong> so that the film will withstand subsequent dry<strong>in</strong>g with warm air. The <strong>in</strong>terval betweenplac<strong>in</strong>g the film <strong>in</strong> the fixer solution and the disappearance of the orig<strong>in</strong>al diffuse yellow milk<strong>in</strong>essis known as the clear<strong>in</strong>g time. It is dur<strong>in</strong>g this time that the fixer is dissolv<strong>in</strong>g the undevelopedsilver halide. However, additional time is required for the dissolved silver salt to diffuse out of theemulsion and for the gelat<strong>in</strong> to be hardened adequately. Thus, the total fix<strong>in</strong>g time should beappreciably greater than the clear<strong>in</strong>g time. The fix<strong>in</strong>g time <strong>in</strong> a relatively fresh fix<strong>in</strong>g bath should,<strong>in</strong> general, not exceed 15 m<strong>in</strong>utes; otherwise, some loss of low densities may occur. The filmsshould be agitated vigorously when first placed <strong>in</strong> the fixer and at least every 2 m<strong>in</strong>utes thereafterdur<strong>in</strong>g the course of fixation to assure uniform action of the chemicals.Dur<strong>in</strong>g use, the fixer solution accumulates soluble silver salts which gradually <strong>in</strong>hibit its ability todissolve the unexposed silver halide from the emulsion. In addition, the fixer solution becomesdiluted by r<strong>in</strong>se water or stop bath carried over by the film. As a result, the rate of fix<strong>in</strong>gdecreases, and the harden<strong>in</strong>g action is impaired. The dilution can be reduced by thoroughdra<strong>in</strong><strong>in</strong>g of films before immersion <strong>in</strong> the fixer and, if desired, the fix<strong>in</strong>g ability can be restored byreplenishment of the fixer solution.The usefulness of a fixer solution is ended when it has lost its acidity or when clear<strong>in</strong>g requires anunusually long <strong>in</strong>terval. The use of an exhausted solution should always be avoided becauseabnormal swell<strong>in</strong>g of the emulsion often results from deficient harden<strong>in</strong>g and dry<strong>in</strong>g is undulyprolonged; at high temperatures reticulation or slough<strong>in</strong>g away of the emulsion may take place. Inaddition, neutralization of the acid <strong>in</strong> the fixer solution frequently causes colored sta<strong>in</strong>s to appearon the processed radiographs.Wash<strong>in</strong>gX-ray films should be washed <strong>in</strong> runn<strong>in</strong>g water so circulated that the entire emulsion areareceives frequent changes. For a proper wash<strong>in</strong>g, the bar of the hanger and the top clips shouldalways be covered completely by the runn<strong>in</strong>g water, as illustrated <strong>in</strong> Figure 74.<strong>Radiography</strong> <strong>in</strong> <strong>Modern</strong> <strong>Industry</strong> 111
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RadiographyinModernIndustry
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RadiographyinModernIndustryFOURTH E
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ContentsIntroduction...............
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Chapter 1: The Radiographic Process
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Intensifying ScreensX-ray and other
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makes it a very suitable material f
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Figure 6: Typical voltage waveforms
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Table I - Typical X-ray Machines an
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The wavelengths (or energies of rad
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Table III - Industrial Gamma-Ray So
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1. The source of light should be sm
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B and H in the Figure 13 show the e
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Figure 14: Geometric construction f
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Figure 17: Pinhole pictures of the
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The kilovoltage applied to the x-ra
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Figure 21: Schematic diagram of som
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kind of material radiographed, the
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instance, the kilovoltage may be fi
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The technique need not be limited t
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Chapter 5: Radiographic ScreensWhen
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Contact between the film and the le
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Figure 29: The number of electrons
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lead foil screens ran be retained w
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Figure 33: The sharpness of the rad
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Figure 34: Low density (right) is a
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such as a wall or floor, on the fil
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from this source. Since scatter als
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A filter reduces excessive subject
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Definite rules as to filter thickne
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- Page 69 and 70: Figure 46: Typical gamma-ray exposu
- Page 71 and 72: where the slope of the characterist
- Page 73 and 74: Figure 49: Characteristic curves of
- Page 75 and 76: Figure 51: Characteristic curve of
- Page 77 and 78: Nomogram MethodsIn Figure 54, the s
- Page 79 and 80: Figure 56: Transparent overlay posi
- Page 81 and 82: Figure 58: Overlay positioned so as
- Page 83 and 84: The problem of radiographing a part
- Page 85 and 86: Figure 62: System of lines drawn on
- Page 87 and 88: Chapter 8: Radiographic Image Quali
- Page 89 and 90: Film contrast refers to the slope (
- Page 91 and 92: Hole Type PenetrametersThe common p
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- Page 99 and 100: the lead letters on a radiation-abs
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- Page 105 and 106: Paddles or plunger-type agitators a
- Page 107 and 108: slow, and the development time reco
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- Page 113 and 114: soften considerably with prolonged
- Page 115 and 116: Figure 77: The roller transport sys
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- Page 119 and 120: Figure 78: Film-feeding procedures
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- Page 123 and 124: 3. Age of the developer replenisher
- Page 125 and 126: Figure 80: Control chart below for
- Page 127 and 128: DiscussionDensitometric data and pr
- Page 129 and 130: Figure 82: Plan of a manual x-ray p
- Page 131 and 132: Figure 83: A schematic diagram of a
- Page 133 and 134: loading-bench activities are carrie
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- Page 137 and 138: Methylene-Blue MethodTwo variations
- Page 139 and 140: KODAK Hypo Test Solution HT-2Avoird
- Page 141 and 142: In summary, use of the test papers
- Page 143 and 144: narrow angle would be very thick, e
- Page 145 and 146: When radiation passes through a spe
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- Page 153 and 154: To illustrate, let us assume that t
- Page 155 and 156: Figure 95: High-speed x-ray picture
- Page 157 and 158: Figure 97: Two methods of neutron r
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Sometimes, as when sets of referenc
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PhotofluorographyIn photofluorograp
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discontinuities or of segregation i
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from the camera or by reaching down
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Figure 106: Schematic diagram of th
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valuable technique, for instance, i
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The position of the spots is determ
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Powder Diffraction File, Internatio
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Processing TechniquesRadiographs on
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Since this formula applies only to
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such that it does not distort the i
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Figure 113: A: Representation of a
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Figure 115: Characteristic curve of
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film fairly well. If high densities
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Density = 1.5 Density = 2.5Film Rel
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In most industrial radiography, the
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e noted here. Although the average
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Chapter 17: Film Graininess; Signal
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The ratio of signal to noise has a
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Chapter 18: The Photographic Latent
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Thus, the change that makes an expo
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Figure 130: Stages in the developme
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electrons by successive Compton int
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Development is essentially a chemic
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Chapter 19: ProtectionOne of the mo
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duct is brought into the x-ray room