Start-Up, Operation, and Maintenance Instructions

Abbreviations and Explanations, 4
Adding Refrigerant, 71
Adjusting the Refrigerant Charge, 71
After Extended Shutdown, 67
After Limited Shutdown, 66
Alarm (Trip) Output Contacts, 37
Attach to Network Device Control, 44
Automatic Soft Stop Amps Threshold, 47
Auto. Restart After Power Failure, 38
Before Initial Start-Up, 48
Capacity Override, 36
Carrier Comfort Network Interface, 54
Changing Oil Filter, 73
Charge Refrigerant Into Chiller, 63
Chilled Water Recycle Mode, 47
Chiller Control Module (CCM), 88
Chiller Dehydration, 53
Chiller Familiarization, 5
Chiller Information Nameplate, 5
Chiller Operating Condition (Check), 65
Chiller Tightness (Check), 48
Chillers with Isolation Valves, 70
Chillers with Storage Tanks, 69
Cold Weather Operation, 67
Compressor Bearing and Gear Maintenance, 74
Condenser, 5
Condenser Freeze Prevention, 38
Condenser Pump Control, 37
Control Algorithms Checkout Procedure, 77
Control Panel, 5
Control Modules, 87
Control Test, 77
Controls, 10
CVC/ICVC Operation and Menus, 15
Cooler, 5
Default Screen Freeze, 35
Definitions (Controls), 10
Demand Limit Control Option, 39
Design Set Points, (Input), 55
Details (Lubrication Cycle), 8
Display Messages (Check), 76
Dry Run to Test Start-Up Sequence, 65
Equipment Required, 48
Evaporator Freeze Protection, 38
Extended Shutdown (Preparation for), 66
Factory-Mounted Starter or Variable Frequency Drive, 7
General (Controls), 11
General Maintenance, 71
Guide Vane Linkage (Check), 72
Heat Exchanger Tubes and Flow Devices (Inspect), 74
High Altitude Locations, 63
High Discharge Temperature Control, 36
Ice Build Control, 43
Initial Start-Up, 64
Initial Start-Up Checklist for 19XR,XRV Hermetic
Centrifugal Liquid Chiller, CL-1
Inspect the Control Panel, 73
Instruct the Customer Operator, 65
Integrated Starter Module (ISM), 88
Introduction, 4
Job Data Required, 48
Kilowatt Output, 37
Lead/Lag Control, 40
Leak Rate, 71
Leak Test Chiller, 50
Local Occupied Schedule (Input), 55
Local Start-Up, 46
Lubrication Cycle, 8
Lubrication System (Check), 72
Manual Guide Vane Operation, 67
INDEX
Motor and Lubricating Oil Cooling Cycle, 7
Motor-Compressor, 5
Motor Rotation (Check), 65
Notes on Module Operation, 87
Oil Changes, 73
Oil Charge, 55
Oil Cooler, 36
Oil Pressure and Compressor Stop (Check), 65
Oil Reclaim Filter, 73
Oil Reclaim System, 8
Oil Specification, 73
Oil Sump Temperature Control, 36
Open Oil Circuit Valves, 48
Operating Instructions, 66
Operating the Optional Pumpout Unit, 67
Operator Duties, 66
Optional Pumpout Compressor Water Piping (Check), 53
Optional Pumpout System Controls and
Compressor (Check), 63
Optional Pumpout System Maintenance, 75
Ordering Replacement Chiller Parts, 75
Overview (Troubleshooting Guide), 76
Perform a Control Test, 62
Physical Data, 90
PIC II System Components, 11
PIC II System Functions, 33
Power Up the Controls and Check the Oil Heater, 55
Preparation (Initial Start-Up), 64
Preparation (Pumpout and Refrigerant Transfer
Procedures), 67
Prepare the Chiller for Start-Up, 66
Pressure Transducers (Check), 75, 76
Prevent Accidental Start-Up, 65
Pumpout and Refrigerant Transfer Procedures, 67
Ramp Loading, 36
Refrigerant Filter, 73
Refrigerant Float System (Inspect), 74
Refrigerant Leak Detector, 37
Refrigerant Leak Testing, 71
Refrigerant Properties, 71
Refrigerant (Removing), 71
Refrigerant Tracer, 48
Refrigeration Cycle, 7
Refrigeration Log, 67
Relief Valves (Check), 53
Relief Valves and Piping (Inspect), 74
Remote Reset of Alarms, 37
Remote Start/Stop Controls, 36
Repair the Leak, Retest, and
Apply Standing Vacuum Test, 72
Replacing Defective Processor Modules, 88
Running System (Check), 66
Safety and Operating Controls (Check Monthly), 73
Safety Considerations, 1
Safety Controls, 34
Safety Shutdown, 47
Scheduled Maintenance, 73
Service Configurations (Input), 55
Service Ontime, 73
Service Operation, 45
Shipping Packaging (Remove), 48
Shunt Trip (Option), 35
Shutdown Sequence, 47
Software Configuration, 55
Solid-State Starters, 88
Spare Safety Inputs, 36
Standing Vacuum Test, 50
Starter (Check), 54
Starting Equipment, 9
Starting Equipment (Inspect), 75
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