Start-Up, Operation, and Maintenance Instructions

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HEAT EXCHANGER COOLER/ CONDENSER HEAT EXCHANGER COOLER/ CONDENSER HEAT EXCHANGER COOLER/ CONDENSER HEAT EXCHANGER COOLER/ CONDENSER LEGEND NIH — Nozzle-in-Head MWB — Marine Waterbox Table 17B — 19XR Waterbox Cover Weights — SI (kg) WATERBOX DESCRIPTION FRAME 1 Standard Flanged Nozzles FRAME 2 Standard Flanged Nozzles FRAME 3 Standard Flanged Nozzles NIH, 1 Pass Cover, 150 psig 80 93 145 159 145 159 NIH, 2 Pass Cover, 150 psig 84 99 145 159 145 159 NIH, 3 Pass Cover, 150 psig 82 89 136 154 140 154 NIH/MWB End Cover, 150 psig 62 62 136 136 136 136 NIH, 1 Pass Cover, 300 psig 112 137 186 220 186 220 NIH, 2 Pass Cover, 300 psig 116 147 186 235 186 235 NIH, 3 Pass Cover, 300 psig 115 131 196 212 196 212 NIH/MWB End Cover, 300 psig 79 79 181 181 181 181 WATERBOX DESCRIPTION FRAME 4 Standard Flanged Nozzles FRAME 5 Standard Flanged Nozzles FRAME 6 Standard Flanged Nozzles NIH, 1 Pass Cover, 150 psig 67 84 76 104 85 101 NIH, 2 Pass Cover, 150 psig 92 116 107 135 117 150 NIH, 3 Pass Cover, 150 psig 214 222 285 297 371 382 NIH/MWB End Cover, 150 psig 144 144 178 178 228 228 NIH, 1 Pass Cover, 300 psig 269 303 347 381 435 470 NIH, 2 Pass Cover, 300 psig 269 317 345 398 419 487 NIH, 3 Pass Cover, 300 psig 282 298 361 380 445 468 NIH/MWB End Cover, 300 psig 258 258 323 323 414 414 WATERBOX DESCRIPTION FRAME 7 COOLER Standard Nozzles Flanged FRAME 7 CONDENSER Standard Nozzles Flanged NIH, 1 Pass Cover, 150 psig 149 200 149 200 NIH, 2 Pass Cover, 150 psig 193 245 193 245 NIH, 3 Pass Cover, 150 psig 545 562 505 531 NIH/MWB End Cover, 150 psig 357 358 319 319 NIH, 1 Pass Cover, 300 psig 742 817 668 741 NIH, 2 Pass Cover, 300 psig 719 828 640 746 NIH, 3 Pass Cover, 300 psig 753 790 679 732 NIH/MWB End Cover, 300 psig 658 658 653 653 WATERBOX DESCRIPTION FRAME 8 COOLER Standard Flanged Nozzles FRAME 8 CONDENSER Standard Flanged Nozzles NIH, 1 Pass Cover, 150 psig 189 224 189 224 NIH, 2 Pass Cover, 150 psig 241 311 241 311 NIH, 3 Pass Cover, 150 psig 711 738 652 679 NIH/MWB End Cover, 150 psig 607 607 407 407 NIH, 1 Pass Cover, 300 psig 1027 1102 844 914 NIH, 2 Pass Cover, 300 psig 984 1134 787 927 NIH, 3 Pass Cover, 300 psig 1031 1105 854 905 NIH/MWB End Cover, 300 psig 872 872 742 742 NOTE: Weight for NIH 2-Pass Cover, 150 psig is included in the heat exchanger weights shown in Table 6. 96
Table 18 — Optional Pumpout System Electrical Data MOTOR CODE CONDENSER UNIT VOLTS-PH-Hz MAX RLA LRA 1 19EA47-748 575-3-60 3.8 23.0 4 19EA42-748 200/208-3-60 10.9 63.5 5 19EA44-748 230-3-60 9.5 57.5 6 19EA46-748 400/460-3-50/60 4.7 28.8 LRA LEGEND — Locked Rotor Amps RLA — Rated Load Amps Table 19 — Additional Miscellaneous Weights ITEM Lb Kg CONTROL CABINET 30 14 UNIT-MOUNTED STARTER 500 227 OPTIONAL ISOLATION VALVES 115 52 UNIT MOUNTED VFD 1000 454 VFD — Variable Frequency Drive 97 Table 20 — Motor Voltage Code MOTOR VOLTAGE CODE Code Volts Frequency 60 200 60 61 230 60 62 380 60 63 416 60 64 460 60 65 575 60 66 2400 60 67 3300 60 68 4160 60 69 6900 60 50 230 50 51 346 50 52 400 50 53 3000 50 54 3300 50 55 6300 50
Page 1 and 2:
Start-Up, Operation, and Maintenanc
Page 3 and 4:
CONTENTS (cont) Page Page Chiller D
Page 5 and 6:
Factory-installed additional compon
Page 7 and 8:
Factory-Mounted Starter or Variable
Page 9 and 10:
MOTOR COOLING LINE TXV BULB PRESSUR
Page 11 and 12:
OPTIONAL METER PACKAGE INTEGRATED S
Page 13 and 14:
The PIC II can interface with the C
Page 15 and 16:
CVC/ICVC Operation and Menus (Fig.
Page 17 and 18:
Start Chiller In CCN Control Start
Page 19 and 20:
SERVICE MENU CONTINUED FROM PREVIOU
Page 21 and 22:
7. Press ENTER to register the valu
Page 23 and 24:
Table 2 — CVC/ICVC Display Data (
Page 25 and 26:
Page 27 and 28:
Page 29 and 30:
Page 31 and 32:
Page 33 and 34:
PIC II System Functions NOTE: Words
Page 35 and 36:
Shunt Trip (Option) — The functio
Page 37 and 38:
OVERRIDE CAPACITY CONTROL HIGH COND
Page 39 and 40:
(see wiring diagrams or certified d
Page 41 and 42:
NOTE: The lead/lag function can be
Page 43 and 44:
Ice Build Control — The ice build
Page 45 and 46: Service Operation — An overview o
Page 47 and 48: Shutdown Sequence — Chiller shutd
Page 49 and 50: 49 Fig. 28 — 19XR Leak Test Proce
Page 51 and 52: Fig. 29 — Typical Optional Pumpou
Page 53 and 54: Chiller Dehydration — Dehydration
Page 55 and 56: MECHANICAL STARTER 1. Check all fie
Page 57 and 58: CHANGE THE BENSHAW INC., RediStart
Page 59 and 60: VFD Cooling System Leak Inspection
Page 61 and 62: Protecting the VFD Configuration 1.
Page 63 and 64: Check Optional Pumpout System Contr
Page 65 and 66: Dry Run to Test Start-Up Sequence F
Page 67 and 68: Leave the oil charge in the chiller
Page 69 and 70: LEGEND C — Contactor FU — Fuse,
Page 71 and 72: 2. Evacuate the refrigerant gas fro
Page 73 and 74: SCHEDULED MAINTENANCE Establish a r
Page 75 and 76: Water Treatment — Untreated or im
Page 77 and 78: TRANSDUCER REPLACEMENT — Since th
Page 79 and 80: Table 11 — CVC/ICVC Primary and S
Page 81 and 82: I. CHILLER PROTECT LIMIT FAULTS STA
Page 83 and 84: I. CHILLER PROTECT LIMIT FAULTS (co
Page 85 and 86: TEMPERATURE (F) PIC II VOLTAGE DROP
Page 87 and 88: Control Modules Turn controller pow
Page 89 and 90: ANALOG OUT J8 INTERGRATED STARTER M
Page 91 and 92: NOTES: 1. Cooler data: based on a c
Page 93 and 94: Table 14 — 19XR Additional Data f
Page 95: HEAT EXCHANGER COOLER/ CONDENSER HE
Page 99 and 100: ITEM A B C D E F VIEW B — HIGH SP
Page 101 and 102: 101 Fig. 45 — Allen-Bradley Wye-D
Page 103 and 104: 103 LEGEND (cont) ISM — Integrate
Page 105 and 106: 105 LEGEND (cont) ISM — Integrate
Page 107 and 108: 107 LEGEND Denotes Component Termin
Page 109 and 110: AUX — Auxiliary C — Contactor C
Page 111 and 112: Fig. 53 — Benshaw, Inc. Solid-Sta
Page 113 and 114: LEGEND AUX — Auxiliary C — Cont
Page 115 and 116: 1A LEGEND AUX — Auxiliary C — C
Page 117 and 118: 117 Fig. 57 — Typical Variable Fr
Page 123 and 124: Abbreviations and Explanations, 4 A
Page 125 and 126: MACHINE INFORMATION: DESIGN CONDITI
Page 127 and 128: 19XR, XRV PIC II SETPOINT TABLE CON
Page 129 and 130: CUT ALONG DOTTED LINE CUT ALONG DOT
Page 140: Copyright 2001 Carrier Corporation
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Start-Up, Operation, and Maintenance Instructions

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