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Introduction to Basic Manufacturing Processes and ... - always yours

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128 <strong>Introduction</strong> <strong>to</strong> <strong>Basic</strong> <strong>Manufacturing</strong> <strong>Processes</strong> <strong>and</strong> Workshop Technology<br />

7.3.6 Testing of Creep<br />

Metal part when is subjected <strong>to</strong> a high<br />

constant stress at high temperature for<br />

a longer period of time, it will undergo<br />

a slow <strong>and</strong> permanent deformation (in<br />

form of a crack which may further<br />

propagate further <strong>to</strong>wards creep failure)<br />

called creep. Creep is time dependent<br />

phenomena of metal failure at high<br />

constant stress <strong>and</strong> at high temperature<br />

such subjecting of at steam turbine<br />

blade. A schematic creep testing setup<br />

is shown in Fig. 7.12. Test is carried<br />

out up <strong>to</strong> the failure of the test specimen.<br />

A creep curve for high temperature <strong>and</strong><br />

long time creep is shown in Fig. 7.13.<br />

The curve shows different portions of<br />

the primary secondary <strong>and</strong> tertiary<br />

creep which ends at fracture in metals.<br />

3<br />

2<br />

1<br />

2<br />

7<br />

1. Specimen<br />

2. Grips<br />

3. Furnace<br />

4. Lever<br />

6<br />

4<br />

Gauge<br />

Length<br />

5<br />

5. Weights<br />

6. Thermocouple<br />

7. Instrument for<br />

strain measurement<br />

Fig. 7.12 Schematic creep testing setup<br />

Fracture<br />

Primary<br />

Creep<br />

Strain<br />

Secondary<br />

Creep<br />

Tertiary<br />

Creep<br />

Instantaneous<br />

Elongation<br />

Time<br />

Fig. 7.13 Creep curve for a high temperature <strong>and</strong> long time creep test<br />

7.4 CHOICE OF MATERIALS FOR THE ENGINEERING APPLICATONS<br />

The choice of materials for the engineering purposes depends upon the following fac<strong>to</strong>rs:<br />

1 Availability of the materials,<br />

2 Properties needed for meeting the functional requirements,<br />

3 Suitability of the materials for the working conditions in service, <strong>and</strong><br />

4 The cost of the materials.

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