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Introduction to Basic Manufacturing Processes and ... - always yours

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90 <strong>Introduction</strong> <strong>to</strong> <strong>Basic</strong> <strong>Manufacturing</strong> <strong>Processes</strong> <strong>and</strong> Workshop Technology<br />

furnace <strong>to</strong> get commercially pure tin. Chemically pure tin is made by electrolytic deposition<br />

from commercial tin.<br />

Properties<br />

Tin is considered as a soft <strong>and</strong> ductile material. It possesses very good malleability. Its<br />

melting point is 232°C <strong>and</strong> specific gravity is 7.3. It is malleable <strong>and</strong> hence can be hammered<br />

in<strong>to</strong> thin foils<br />

Applications<br />

Tin-base white metals are commonly used <strong>to</strong> make bearings that are subjected <strong>to</strong> high<br />

pressure <strong>and</strong> load. Tin is used as coating on other metals <strong>and</strong> alloys owing <strong>to</strong> its resistance<br />

<strong>to</strong> corrosion. It is employed in low melting point alloys as a substitute for Bismuth. It is<br />

generally preferred as moisture proof packing material. Because of its high malleability, it<br />

finds application in tin cans for s<strong>to</strong>ring food <strong>and</strong> food items.<br />

5.7.1 Tin Base Alloy<br />

Tin base alloy is also known as Babbitt metal which contains<br />

Sn = 88%<br />

Sb = 8%<br />

Cu = 4%<br />

Properties<br />

Babbit metal possesses excellent antifriction properties <strong>and</strong> sufficient mechanical strength.<br />

It can be easily casted. It is expensive because of high tin content.<br />

Applications<br />

Because of the above properties, Babbit metal is the most common bearing metal used<br />

with cast iron boxes where the bearings are subjected <strong>to</strong> high pressure <strong>and</strong> load applications.<br />

5.8. BEARING OR ANTIFRICTION ALLOYS<br />

A bearing alloy or antifriction alloy commonly possesses good wearing quality, low co-efficient<br />

of friction, high thermal conductivity, good casting qualities, non-corrosive properties, ability<br />

<strong>to</strong> withst<strong>and</strong> high pressure <strong>and</strong> impact, low shrinkage after coating <strong>and</strong> less cost. Various<br />

Bearing Metals are:<br />

5.8.1 Admiralty Gun Metal<br />

The composition of admiralty gun metal generally contains<br />

Cu = 88%<br />

Sn = 10%<br />

Pb = 2%<br />

Properties<br />

Admiralty gun metal is having tensile strength of the order of 270 MN/m 2 . It possesses<br />

elongation of about 20% <strong>and</strong> Brinell Hardness of 65 BHN.

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