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Introduction to Basic Manufacturing Processes and ... - always yours

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346 <strong>Introduction</strong> <strong>to</strong> <strong>Basic</strong> <strong>Manufacturing</strong> <strong>Processes</strong> <strong>and</strong> Workshop Technology<br />

31. Describe briefly the methods of carbon arc <strong>and</strong> metallic arc welding.<br />

32. Compare A.C. power source welding with D.C. power source welding.<br />

33. Explain the principle of a<strong>to</strong>mic hydrogen welding.<br />

34. Write short notes on :<br />

(a) Arc crater<br />

(b) Arc blow<br />

(c) Electrode<br />

(d) Flux<br />

35. What safety precautions are associated with electric arc welding?<br />

36. Explain carbon arc welding with neat sketch.<br />

37. Explain TIG welding <strong>and</strong> MIG welding with its merits, demerits <strong>and</strong> application.<br />

38. Compare TIG welding with MIG welding.<br />

39. Explain submerged arc welding with neat sketch.<br />

40. Explain electro-slag welding with neat sketch. Compare it with electro-gas welding.<br />

41. Define flux shielded metal arc welding.<br />

42. Explain operation, equipment, advantages, disadvantages <strong>and</strong> applications of flux shielded<br />

metal arc welding.<br />

43. Explain plasma arc welding with neat sketch.<br />

44. Compare plasma arc welding <strong>and</strong> TIG welding.<br />

45. What do you under st<strong>and</strong> by thermit welding? What are its main advantages?<br />

46. How does thermit welding process differ from ordinary arc welding?<br />

47. Write short notes on:<br />

(i) Forge or smithy welding.<br />

(ii) Leftward welding.<br />

(iii) Rightward welding.<br />

(iv) Vertical welding<br />

48. What are the electrodes used in arc welding made of? What is electrode coating <strong>and</strong> why are<br />

they provided?<br />

49. How is an electrode specified? What fac<strong>to</strong>rs govern the selection of an electrode?<br />

50. Describe the following welding methods <strong>and</strong> their specific merits, demerits <strong>and</strong> applications:<br />

(i) TIG welding<br />

(ii) MIG welding<br />

51. Describe the process of submerged arc welding stating its advantages <strong>and</strong> limitations.<br />

52. With the help of a neat diagram explain the process of electro slag welding.<br />

53. Discuss the method of resistance welding. What are its advantages <strong>and</strong> disadvantages?<br />

54. What is the main source of heat in resistance welding? Why is the control of pressure<br />

important in resistance welding?<br />

55. Compare spot welding with seam welding.<br />

56. Discuss, with the help of neat sketch, the principle of spot welding,<br />

57. Describe in detail with set up process parameters, advantages, disadvantages <strong>and</strong> applications<br />

of the following:

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