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Introduction to Basic Manufacturing Processes and ... - always yours

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Fitting 371<br />

machined true <strong>to</strong> keep the <strong>to</strong>p surface of the plate in a perfect horizontal plane. Its specific<br />

use is in testing the trueness of a finished surface, testing a try square, providing adequate<br />

bearing surface for V-block (Fig. 19.10(b)) <strong>and</strong> angle plates, etc. in scribing work.<br />

Cast plate<br />

H<strong>and</strong>le<br />

Face<br />

Cast base<br />

Fig. 19.10(a) A surface plate<br />

Shaft<br />

Surface gage<br />

V-Block<br />

Surface plate<br />

Fig. 19.10(b) A use of surface plate <strong>and</strong> v-block<br />

19.2.2.4 Try Square<br />

Fig. 19.11 shows the try square, which is also known as<br />

engineer’s try square. It is very important <strong>to</strong>ol required for<br />

scribing straight lines at right angles <strong>to</strong> a true surface or<br />

testing the trueness of mutually normal surfaces. It is made<br />

Beam<br />

in different sizes out of steel pieces. In construction, it is<br />

similar <strong>to</strong> a carpenter’s try square but is comparatively more<br />

accurate. It can be made either in one piece or in two pieces.<br />

Blade<br />

It consists of a steel blade fitted in<strong>to</strong> a steel s<strong>to</strong>ck of rectangular<br />

cross-section. It is sufficiently hardened <strong>and</strong> tempered <strong>to</strong> suit<br />

the need. Some precision kind of try squares is made with Fig. 19.11 A try square<br />

their blades having beveled edges properly ground <strong>and</strong> finished<br />

square. Both inner <strong>and</strong> outer surface of the blade are kept truly at right angles <strong>to</strong> the<br />

corresponding surfaces of the s<strong>to</strong>ck. In order <strong>to</strong> maintain this trueness, this <strong>to</strong>ol should be<br />

h<strong>and</strong>led with due care <strong>and</strong> should never be used as a striking or supporting <strong>to</strong>ol or other<br />

work. The accuracy of this <strong>to</strong>ol should be frequently checked <strong>to</strong> ensure the trueness as it<br />

affects the accuracy of the finished job <strong>to</strong> a significant extent.<br />

For checking the accuracy or trueness of a try square, the try square is made <strong>to</strong> lie flat<br />

on the <strong>to</strong>p surface of a surface plate with the s<strong>to</strong>ck <strong>to</strong>uching a machined edge of the plate.<br />

A straight line is marked along the outer edge of the blade <strong>and</strong> then the square turned over<br />

<strong>to</strong> take a new position. Another straight line is described along the outer edge of the blade<br />

in this new position of the try square. If both lines coincide with each other as they seems<br />

<strong>to</strong> be as one line only, then the try square can be said as true.<br />

19.2.3 Measuring Instruments<br />

Some common measuring instruments generally used in bench work or fitting shop are<br />

micrometer, vernier caliper, depth gauge, <strong>and</strong> vernier height gauge. These are discussed as under.

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