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Introduction to Basic Manufacturing Processes and ... - always yours

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252 <strong>Introduction</strong> <strong>to</strong> <strong>Basic</strong> <strong>Manufacturing</strong> <strong>Processes</strong> <strong>and</strong> Workshop Technology<br />

Central<br />

sprue<br />

Core<br />

Central sprue<br />

Cope<br />

Parting<br />

line<br />

Casting<br />

Drag<br />

Fig. 13.9 Centrifuging casting setup<br />

(ii)<br />

(iii)<br />

(iv)<br />

(v)<br />

100% casting yield.<br />

The process can be easily mechanized <strong>and</strong> thus unit labor cost is less.<br />

Casting surfaces are better.<br />

Grain size <strong>and</strong> structure of the casting can be easily controlled.<br />

Applications of Continuous Casting<br />

(i)<br />

(ii)<br />

(iii)<br />

It is used for casting materials such as brass, bronzes, zinc, copper, aluminium <strong>and</strong><br />

its alloys, magnesium, carbon <strong>and</strong> alloys etc.<br />

Production of blooms, billets, slabs, sheets, copper bar etc.<br />

Fig. 13.10 Article produced by<br />

centrifuging casting process<br />

It can produce any shape of uniform cross-section such as round, rectangular, square,<br />

hexagonal, fluted or gear <strong>to</strong>othed etc.<br />

13.10 PROBABLE CAUSES AND SUGGESTED REMEDIES OF VARIOUS CASTING<br />

DEFECTS<br />

The probable causes <strong>and</strong> suggested remedies of various casting defects is given in Table 13.1.

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