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Introduction to Basic Manufacturing Processes and ... - always yours

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132 <strong>Introduction</strong> <strong>to</strong> <strong>Basic</strong> <strong>Manufacturing</strong> <strong>Processes</strong> <strong>and</strong> Workshop Technology<br />

910-1400°C Gamma-Fe (FCC a<strong>to</strong>mic arrangement <strong>and</strong> austenite structure)<br />

770- 910°C Beta-Fe (Body centered-nonmagnetic)<br />

Up <strong>to</strong> 770°C Alpha-Fe (BCC a<strong>to</strong>mic arrangement <strong>and</strong> ferrite structure)<br />

1700<br />

1539°C<br />

1500<br />

Delta<br />

Iron<br />

Body Centered<br />

1404°C A 4<br />

1300<br />

Temperature °C<br />

1100<br />

900<br />

Gamma<br />

Iron<br />

Beta<br />

Iron<br />

Face Centered<br />

910°C A 3<br />

768°C A 2<br />

700<br />

Body Centered<br />

Alpha<br />

Iron<br />

(i)<br />

(ii)<br />

(iii)<br />

(iv)<br />

500<br />

Time<br />

Fig. 8.4 Allotroic changes during cooling of pure iron<br />

First changing occurs at l539°C at which formation of delta iron starts.<br />

Second changing takes place at 1404°C <strong>and</strong> where delta iron starts changes in<strong>to</strong><br />

gamma iron or austenite (FCC structure).<br />

Third changing occurs at 910°C <strong>and</strong> where gamma iron (FCC structure) starts<br />

changes in<strong>to</strong> beta iron (BCC structure) in form of ferrite, leadaburite <strong>and</strong> austenite.<br />

Fourth changing takes place at 768°C <strong>and</strong> where beta iron (BCC structure) starts<br />

changes in<strong>to</strong> alpha iron in form of ferrite, pearlite <strong>and</strong> cementite.<br />

Therefore, the temperature points at which such changing takes place in<strong>to</strong> allotropic<br />

forms are called critical points. The critical points obtained during cooling are slightly lower<br />

than those obtained in heating. The most marked of these range commonly called the point<br />

of recalescence <strong>and</strong> point of decalescence.<br />

8.5 TRANSFORMATION DURING HEATING AND COOLING OF STEEL<br />

When a steel specimen is heated, its temperature rises unless there is change of state or a<br />

change in structure. Fig. 8.5 shows heating <strong>and</strong> cooling curve of steel bearing different<br />

structures. Similarly, if heat is extracted, the temperature falls unless there is change in state<br />

or a change in structure. This change of structure does not occur at a constant temperature.<br />

It takes a sufficient time a range of temperature is required for the transformation. This<br />

range is known as transformation range. For example, the portion between the lower critical<br />

temperature line <strong>and</strong> the upper critical temperature line with hypo <strong>and</strong> hyper eutec<strong>to</strong>id

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