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Introduction to Basic Manufacturing Processes and ... - always yours

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434 <strong>Introduction</strong> <strong>to</strong> <strong>Basic</strong> <strong>Manufacturing</strong> <strong>Processes</strong> <strong>and</strong> Workshop Technology<br />

23<br />

CHAPTER<br />

SHAPER, PLANER AND SLOTTER<br />

23.1 SHAPER<br />

Shaper is a reciprocating type of machine <strong>to</strong>ol in which the ram moves the cutting <strong>to</strong>ol<br />

backwards <strong>and</strong> forwards in a straight line. The basic components of shaper are shown in<br />

Fig. 23.1. It is intended primarily <strong>to</strong> produce flat surfaces. These surfaces may be horizontal,<br />

vertical, or inclined. In general, the shaper can produce any surface composed of straight-line<br />

elements. The principal of shaping operation is shown in Fig. 23.2 (a, b). Modern shapers can<br />

also generate con<strong>to</strong>ured surface as shown in Fig. 23.3. A shaper is used <strong>to</strong> generate flat<br />

(plane) surfaces by means of a single point cutting <strong>to</strong>ol similar <strong>to</strong> a lathe <strong>to</strong>ol.<br />

Ram<br />

Toolhead<br />

Tool<br />

Job<br />

Vice<br />

V<br />

Column<br />

Table<br />

Base<br />

23.2 WORKING PRINCIPLE OF SHAPER<br />

Fig. 23.1 Principal components of a shaper<br />

A single point cutting <strong>to</strong>ol is held in the <strong>to</strong>ol holder, which is mounted on the ram. The<br />

workpiece is rigidly held in a vice or clamped directly on the table. The table may be<br />

supported at the outer end. The ram reciprocates <strong>and</strong> thus cutting <strong>to</strong>ol held in <strong>to</strong>ol holder<br />

moves forward <strong>and</strong> backward over the workpiece. In a st<strong>and</strong>ard shaper, cutting of material<br />

434

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