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Introduction to Basic Manufacturing Processes and ... - always yours

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432 <strong>Introduction</strong> <strong>to</strong> <strong>Basic</strong> <strong>Manufacturing</strong> <strong>Processes</strong> <strong>and</strong> Workshop Technology<br />

reversed slightly <strong>to</strong> clear the threads. Tapping operation is shown in Fig.22.11. The geometry<br />

<strong>and</strong> nomenclature of a tap is given in Fig. 22.12.<br />

Size of source<br />

Axis<br />

Overall length<br />

Shank length Thread length<br />

Length of Chamfer<br />

square<br />

Driving<br />

centre<br />

Shank dia<br />

External<br />

centre<br />

Point<br />

dia<br />

Internal<br />

centre<br />

Web<br />

die<br />

Face<br />

Chamfer<br />

relief<br />

Cutter<br />

edge<br />

Flute<br />

Heel<br />

<strong>Basic</strong> height of thread<br />

Max. Tap<br />

major<br />

Min.Tap <strong>Basic</strong><br />

major major<br />

dia dia<br />

Pitch<br />

Relieved <strong>to</strong><br />

cutting edge<br />

Flank<br />

angle<br />

<strong>Basic</strong><br />

minor dia<br />

<strong>Basic</strong><br />

effective<br />

dia<br />

Cutting<br />

edge<br />

Unrelieved<br />

l<strong>and</strong> Relived<br />

Heel<br />

Negative<br />

rake<br />

angle<br />

L<strong>and</strong><br />

Positive<br />

Rack angle<br />

Fig. 22.12 Geometry <strong>and</strong> nomenclature of tap<br />

22.5.9 Core drilling<br />

Core drilling operation is shown in Fig. 22.13. It is a main<br />

operation, which is performed on radial drilling machine for<br />

producing a circular hole, which is deep in the solid metal by<br />

means of revolving <strong>to</strong>ol called drill.<br />

22.6 SIZE OF A DRILLING MACHINE<br />

Different parameters are being considered for different<br />

types of drilling machines <strong>to</strong> determine their size. The size of<br />

a portable drilling machine is decided by the maximum diameter<br />

of the drill that it can hold. The sensitive <strong>and</strong> upright drilling<br />

Fig. 22.13 Core drilling<br />

operation<br />

machines are specified by the diameter of the largest workpiece which can be centered under<br />

the drill machine spindle. A radial drilling machine is specified by the length of the arm <strong>and</strong><br />

the diameter of the column. To specify a drilling machine completely, following other parameters<br />

may also be needed:<br />

1. Table diameter<br />

2. Number of spindle speeds <strong>and</strong> feeds available<br />

3. Maximum spindle travel<br />

4. Morse taper number of the drill spindle<br />

5. Power input<br />

6. Net weight of the machine<br />

7. Floor space required, etc.

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