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Introduction to Basic Manufacturing Processes and ... - always yours

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Sheet Metal Work 357<br />

18.4 FOLDING TERMINOLOGY OF SHEET METAL JOINT<br />

18.4.1 Edge<br />

The edges on part need <strong>to</strong> be folded <strong>to</strong> increase the strength <strong>and</strong> <strong>to</strong> eliminate the sharp<br />

edges of sheet metal component.<br />

1. Types of folded edges. The common types of folded edges are: (i) single hem, (ii)<br />

double hem <strong>and</strong> (iii) wired edge<br />

2. Single hem. It is made by folding the edge over. To layout such a hem, a line is<br />

drawn at a distance equal <strong>to</strong> the desired hem width.<br />

3. Double hem. It is a single hem with its end bent under. To layout such a hem,<br />

draw two parallel lines each equal <strong>to</strong> the width of the hem.<br />

4. Wired edge. It consists of an edge, which has been wrapped around a piece of wire.<br />

This edge is used where more strength is needed. To layout wired edge the diameter<br />

of wire is <strong>to</strong> be determined. The steel metal will be needed <strong>to</strong> roll around the wire.<br />

18.4.2 Seam<br />

A seam is the section where pieces of sheet metal are joined <strong>to</strong>gether. Most common<br />

types of seams are:<br />

(a) Single seam, (b) Double seam, (c) Grooved seam, (d) Lap seam, (e) Dovetail seam, <strong>and</strong><br />

(f) Burred bot<strong>to</strong>m seam<br />

1. Single seam<br />

It is used <strong>to</strong> join a bot<strong>to</strong>m <strong>to</strong> vertical bodies of various shapes. To layout such a seam, draw<br />

a line parallel <strong>to</strong> one edge of the sheet metal body stretch out at a distance equal <strong>to</strong> the width<br />

of the seam. Now draw two lines parallel <strong>to</strong> the edges of the bot<strong>to</strong>m stretch out. The first line<br />

should be drawn at the distance from the edge of sheet metal equal <strong>to</strong> the width of the seam<br />

minus 1 mm. approx. Second line should be drawn at a distance from the first equal <strong>to</strong> the<br />

width <strong>to</strong> the seam on sheet metal plus 1 mm approx. The plus <strong>and</strong> minus dimensions of 1 mm<br />

is used <strong>to</strong> prevent the folded bot<strong>to</strong>m edge of sheet metal from interfering with the body’s folded<br />

bot<strong>to</strong>m edge. If the bot<strong>to</strong>m is round, then mark the lines on sheet metal part.<br />

2. Double seam<br />

The layout process for this seam on sheet metal part is similar <strong>to</strong> that used for a single<br />

seam on sheet metal part. It differs from single seam in a manner that its formed edge is<br />

bent upward against the body.<br />

3. Grooved seam<br />

It is made by booking two folded edges of sheet metal part <strong>to</strong>gether <strong>and</strong> then off-setting<br />

the seam as shown in Fig. 18.19. On one piece draw one line equal <strong>to</strong> half the width of the<br />

seam from outer edge. Then draw second line at a distance equal <strong>to</strong> the width of the seam<br />

from the first line. Same way draw two lines on the other piece of sheet metal part.<br />

4. Lap seam<br />

It is the simplest type of seam made on sheet metal part because one edge laps over<br />

another <strong>and</strong> is soldered or riveted. To layout lap seam on sheet metal part, draw line on the<br />

edge of piece at a distance equal <strong>to</strong> the width of the required seam.

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