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Introduction to Basic Manufacturing Processes and ... - always yours

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Plant <strong>and</strong> Shop Layout 25<br />

7. Machine utilization is poor in this layout.<br />

8. Capital investment required is more in this<br />

layout.<br />

9. Inven<strong>to</strong>ry requirement is less.<br />

10. Breakdown of one machine affects greatly in<br />

this layout.<br />

11. Production planning <strong>and</strong> control is easy.<br />

12. Quality of product is not so good.<br />

13. Work flexibility is very less in this layout<br />

14. Space required for same amount of<br />

production is less.<br />

15. Time taken in completion of product is less.<br />

16. Less skilled workers are required<br />

comparatively.<br />

17. Mono<strong>to</strong>ny in working is more because jobs<br />

are repetitive in nature in this layout.<br />

18. It is used in mass production or assembly<br />

work.<br />

Machinery utilization is better in this layout.<br />

Capital investment required is comparatively<br />

less in this layout.<br />

Inven<strong>to</strong>ry requirement is comparatively<br />

more.<br />

Breakdown of one machine does not affect so<br />

much in this layout.<br />

Production planning <strong>and</strong> control is<br />

comparatively difficult.<br />

Quality of product quality is better<br />

Work flexibility is more in this layout<br />

Space required for same amount of production<br />

is comparatively more.<br />

Time taken in completion of product is more.<br />

More skilled workers are required.<br />

Mono<strong>to</strong>ny in working is less because jobs are<br />

non-repetitive in this layout.<br />

It is used in job order production or<br />

maintenance work of non-repetitive type.<br />

2.7 QUESTIONS<br />

1. What do you underst<strong>and</strong> by the term plant layout?<br />

2. Name <strong>and</strong> explain different fac<strong>to</strong>rs responsible for selection of the site for installation of a<br />

new plant layout.<br />

3. What are the major objectives of plant layout?<br />

4. What are the common advantages of a good plant layout?<br />

5. Explain the various kinds of plant layout <strong>and</strong> the situations in which each type is used.<br />

6. Compare process layout <strong>and</strong> product layout.<br />

7. List out the equipments required for a sheet metal shop, carpentry shop, foundry shop,<br />

smithy <strong>and</strong> forging shop. Draw also the layouts of the above shops.<br />

8. Prepare a layout for fitting shop <strong>and</strong> machine shop.

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