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Introduction to Basic Manufacturing Processes and ... - always yours

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72 <strong>Introduction</strong> <strong>to</strong> <strong>Basic</strong> <strong>Manufacturing</strong> <strong>Processes</strong> <strong>and</strong> Workshop Technology<br />

at much higher speeds in comparison <strong>to</strong> high speed steel of 18:4:1 kind. In this steel, cobalt<br />

is added from 2 <strong>to</strong> 15 per cent in order <strong>to</strong> increase the cutting efficiency especially at high<br />

temperature. Cobalt high speed steel generally contains 20% W, 4% Cr, 2% V <strong>and</strong> 12% Co <strong>and</strong><br />

remaining Fe. Since the cost of this steel is more, therefore, it is principally used for making<br />

cutting <strong>to</strong>ols for heavy operations which impose high pressure <strong>and</strong> temperature on the <strong>to</strong>ol.<br />

It is extensively used for making high production <strong>to</strong>ols of heavy work for high production<br />

lathe, planer, shaper, milling <strong>and</strong> boring machine.<br />

4. Vanadium High Speed Steel<br />

Generally, this steel contains more than 1% V <strong>and</strong> 0.70% C. This steel possesses better<br />

abrasive resistance in comparison <strong>to</strong> normal HSS type steel. It is preferred for machining<br />

materials which are highly difficult <strong>to</strong> machine by conventional means. These steels cutting<br />

<strong>to</strong>ols are close competi<strong>to</strong>rs of carbides cutting <strong>to</strong>ols such as drills, reamers, milling cutters<br />

etc. In addition <strong>to</strong> having heat resistance properties of high speed steels possesses desirable<br />

properties of high hardness, high compressive strength <strong>and</strong> outst<strong>and</strong>ing wear resistance.<br />

4.3.5.17 Availability of steel in market<br />

Steel are available in market in various rolled forms like sheets, plates, strips, rods,<br />

beams, channels, angles, tees etc. The common structural shapes for market form of supply<br />

are reflected in Fig. 4.5. Steels are generally identified, coded <strong>and</strong> designated according <strong>to</strong><br />

suitable st<strong>and</strong>ards by a group of symbols indicating the important characteristics.<br />

Flange<br />

T<br />

Flange<br />

Stem<br />

V<br />

W<br />

L<br />

Leg<br />

T<br />

L<br />

L<br />

D<br />

T<br />

L<br />

D<br />

T<br />

L<br />

Plate<br />

Angle<br />

T-Section<br />

Z-Section<br />

Flange Flange Flange<br />

Web<br />

Web<br />

Web<br />

D D D<br />

W<br />

L L L<br />

W<br />

W<br />

Channel T-Section T-Section<br />

Fig. 4.5 Market forms of steel structure shapes<br />

4.3.5.18 Designation of steels<br />

Bureau of Indian St<strong>and</strong>ards (BIS) designates the various grades of steels by a system of<br />

codification which bears direct relationship with the important characteristics of steel such as

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