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Introduction to Basic Manufacturing Processes and ... - always yours

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Metal Cutting 399<br />

turning, facing <strong>and</strong> chamfering operations. Boring <strong>to</strong>ols usually quite long <strong>and</strong> the crosssection<br />

is small.<br />

Fig. 20.4 Solid type of single Fig. 20.5 Tipped type single Fig. 20.6 Index-able insert<br />

point cutting <strong>to</strong>ol point cutting <strong>to</strong>ol type single point cutting <strong>to</strong>ol<br />

A single point cutting <strong>to</strong>ol can be unders<strong>to</strong>od by its geometry (Fig.20.7). Geometry<br />

comprises mainly of nose, rake face of the <strong>to</strong>ol, flank, heel <strong>and</strong> shank etc. The nose is shaped<br />

as conical with different angles. The angles are specified in a perfect sequence as American<br />

Society of Tool Manufacturer for recognizing them as under.<br />

End<br />

(auxiliary)<br />

cutting edge<br />

Face<br />

Face<br />

Nose<br />

Side (Main<br />

cutting edge)<br />

S hank<br />

Heel<br />

Side flank<br />

Base<br />

Fig. 20.7 Geometry of single point cutting <strong>to</strong>ol<br />

20.2.2 Nomenclature Single Point Tool<br />

The elements of <strong>to</strong>ol signature or nomenclature single point <strong>to</strong>ol is illustrated in<br />

Fig. 20.8<br />

(i) Back rake angle<br />

It is the angle between the face of the <strong>to</strong>ol <strong>and</strong> a line parallel with base of the <strong>to</strong>ol<br />

measured in a perpendicular plane through the side cutting edge. If the slope face is downward<br />

<strong>to</strong>ward the nose, it is negative back rake angle <strong>and</strong> if it is upward <strong>to</strong>ward nose, it is positive<br />

back rake angle. This angle helps in removing the chips away from the work piece.<br />

(ii) Side rake angle<br />

It is the angle by which the face of <strong>to</strong>ol is inclined side ways. This angle of <strong>to</strong>ol determines<br />

the thickness of the <strong>to</strong>ol behind the cutting edge. It is provided on <strong>to</strong>ol <strong>to</strong> provide clearance<br />

between work piece <strong>and</strong> <strong>to</strong>ol so as <strong>to</strong> prevent the rubbing of work- piece with end flake of<br />

<strong>to</strong>ol. It is the angle between the surface the flank immediately below the point <strong>and</strong> the line<br />

down from the point perpendicular <strong>to</strong> the base.

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