Repair Kits Available By Part Number Section 2 Page - GAMECO

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WARNING: Installation, disassembly, repair and maintenance must be performed only by qualified personnel. All gas MUST be isolated from the system before starting repairs. Maintenance may be performed with the valve installed or with valve removed from the line. In either case, the gas supply must be isolated from the line by closing a separate shut-off valve. Installation, usage and maintenance of this product must be in compliance with all Engineered Controls International, Inc. instructions as well as requirements and provisions of NFPA #54, NFPA #58, DOT, ANSI, all applicable federal, state provincial and local standards, codes, regulations and laws. Inspection and maintenance on a periodic basis is essential. Be sure all instructions are read and understood before installation, operation and maintenance. These instructions must be passed along to the end user of the product. CAUTION: Contact or inhalation of liquid propane, ammonia and their vapors can cause serious injury or death! NH 3 and LP-Gas must be released outdoors in air currents that will insure dispersion to prevent exposure to people and livestock. LP-Gas must be kept far enough from any open flame or other source of ignition to prevent fire or explosion! LP-Gas is heavier than air and may not disperse or evaporate rapidly if released in still air. Disassembly and <strong>Repair</strong> Procedure CAUTION: READ THROUGH ALL OF THESE INSTRUCTIONS, IN- CLUDING THE NOTICE AND WARNINGS ON THE BACK OF THIS SHEET, BEFORE BEGINNING ANY DISASSEMBLY OR REPAIR. NOTE: <strong>Repair</strong>s must be performed in a clean area. Hands, clothing, tools and work area must be completely free of oil, grease and foreign matter to prevent contamination of component parts and valves. A. Disassembly 1. EVACUATE ALL GAS FROM THE SYSTEM BEFORE ANY DISAS- SEMBLY OR REPAIR. Open handwheel as far as it will go to release any gas remaining in the system. CAUTION: Do not apply force after valve is fully open. 2. Using a 3 /4" wrench, remove the four cap screws from bonnet by turning counterclockwise, lift bonnet away from valve body. 3. Remove body gasket and discard. TO INSTALL NEW SEAT DISC: 4. Clamp the square section of bonnet in a vise. TA7511A-50 Assembly for TA7511AP, TA7511FP, TA7512AP & TA7512FP Shut-Off Valves 5. While holding the hex section of the seat disc retainer with a wrench, use another wrench to remove the disc retaining nut. Save for reassembly. 6. Remove and discard seat disc. 7. Soak new seat disc (A7511F-4T) in water prior to installation. 8. Press seat disc into recess of seat disc retainer as shown in Figure 2. 9. Apply Loctite cement (5555LT) to the first three threads of seat disc retainer. CAUTION: Do not allow Loctite to contact seat disc. 10. Thread on disc retaining nut and tighten with a wrench to 150-175 in/lbs torque. 11. Stake nut in two places at retainer threads to prevent loosening (see Figure 2). NOTE: If no further repairs are required, disregard steps A-12 through A-17 and B-1 through B-9 of the instructions. Finish reassembly by following steps B-10 through B-14 only. TO INSTALL ALL OF THE TA7511A-50 REPAIR PARTS, FOLLOW ALL OF THE REMAINING INSTRUCTIONS. 12. Remove handwheel locknut by turning counterclockwise with a small wrench to allow removal of washer, information disc and handwheel. 13. Using a 1 5 /16" wrench with a handle of sufficient length to develop a minimum of 1000 in/lbs torque, turn seat housing counterclockwise and carefully remove from bonnet. CAUTION: Do not mar finish of stem. 14. Remove and discard pressure seal rings and O-ring from seal housing. 15. Using a small wrench on the square section, screw stem down and out through the bottom of bonnet by turning clockwise (as viewed from top). CAUTION: If stem is scratched or scored, a new one must be installed. Figure 1 7513-13 Locknut 7560-37 Washer A7515-27T Information Disc 7509-15TG Handwheel 7509-14 Stem *7511-25S O-ring 7509-11 Seat Housing *7509-42 Pressure Seal Rings (2) *7509-9 Jam Ring *7509-21 Washer *2060-40T Gasket 7509-17 Spring 7509-2 Bonnet 7509-18 Screw (4) Figure 2 A7511F-5T Seat Disc & Retainer Assembly Seat Disc Retainer *A7511F-4T Seat Disc *7509-8T Gasket Seat Disc Retainer Nut 7509-7 Stem Holder 7509-16 Stem Retainer A7511F-5T Seat Disc & Retainer Assembly Stake here Body A985B Plug (not shown) **5555GS-3 Grease **55555LT Loctite Cement **55555PL Litharge Cement * These items are included in the TA7511A-50 Assembly recommended for most repairs. ** Must be ordered separately from Engineered Controls International, Inc.
16. Remove and discard seal housing gasket, washer and jam ring from bonnet. Save spring for reassembly. 17. Inspect stem threads and mating threads in bonnet, if any threads show definite wear, discard part and install a new one. (See illustrated parts list for order number.) B. Reassembly 1. Apply grease (5555GS-5) liberally to threads of stem. 2. Screw the stem clockwise (as viewed from seat disc) into the bottom of bonnet with great care to avoid damaging stem finish. 3. Install new seal housing gasket (2060-40T), old spring, new washer (7509-21) and jam ring (7509-9) over stem and into bonnet. 4. Install new O-ring (7511-25S) in groove of seal housing. 5. Apply a thin film of grease to the pressure seal rings (7509-42) and carefully insert one at a time into the full depth of the seal housing. 6. Prepare cement using instructions supplied with Litharge cement kit (5555PL). 7. Apply 1 /8" strips of cement across threads in three places equally spaced around seal housing. 8. Place seal housing carefully over the stem to avoid damaging the edges of seal rings and thread into bonnet clockwise. Tighten to 800 in/lbs torque, using a 1 5 /16" wrench with a handle of appropriate length. 9. Place handwheel and information disc on stem, secure with washer and locknut and tighten firmly with a small wrench. 10. Install new gasket (7509-8T) in body. CAUTION: Stem must be in full open (valve backseated) position to prevent seat disc from being forced against seat when bonnet is assembled to valve body. 11. Place bonnet over body and align holes for cap screws. 12. Install four cap screws handtight. 13. Using a suitable wrench, tighten one cap screw (360 in/lbs) then move diagonally across the bonnet to tighten the second cap screw. Continue until all four cap screws are tightened to 360 in/lbs torque. 14. Turn handwheel clockwise to closed position. 15. Pressurize system, check valve for proper operation and check all seal points for leaks by applying a high quality leak detection solution. NOTICE LP-Gas is extremely flammable and explosive. Failure to install parts exactly as described in the instructions could result in a product that will not perform satisfactorily. Even if parts are correctly installed, the product might fail to perform satisfactorily if other parts are worn, corroded or dirty. Improper repair can cause leaks and malfunction, which could result in bodily injury and property damage. Any such use or installation of parts must ONLY be done by experienced and trained personnel using accepted governmental and industrial safety procedures. Most Engineered Controls International, Inc. products are listed with Underwriters Laboratories as manufactured. If repaired, the continued validity of the UL listing is contingent upon proper inspection to determine what needs repairing, proper repair using Engineered Controls International, Inc. parts and procedures, and proper testing for leakage and performance following repairs and installation. Engineered Controls International, Inc. assumes no responsibility or liability for performance of products repaired in the field. It must be clearly understood that the person or organization repairing the product assumes total responsibility for performance of the product. LIMITED WARRANTY AND LIMITATION OF LIABILITY Limited Warranty Engineered Controls International, Inc. warrants products and repair kits manufactured by it to be free from defects in materials and workmanship under normal use and service for a period of 12 months from the date of installation or operation or 18 months from the date of shipment from the factory, whichever is earlier. If within thirty days after buyer's discovery of what buyer believes is a defect, buyer notifies Engineered Controls International, Inc. thereof in writing, Engineered Controls International, Inc., at its option, and within forty-five days, will repair, replace F.O.B. point of manufacture, or refund the purchase price of that part or product found by it to be defective. Failure of buyer to give such written notice within thirty days shall be deemed an absolute and unconditional waiver of any and all claims of buyer arising out of such defect.. This warranty does not extend to any product or part that is not installed and used in accordance with Engineered Controls International, Inc.'s printed instructions, all applicable state and local regulations, and all applicable national standards, such as those promulgated by NFPA, DOT and ANSI. This warranty does not extend to any product or part that has been damaged by accident, misuse, abuse or neglect, nor does it extend to any product or part which has been modified, altered, or repaired in the field. Except as expressly set forth above, and subject to the limitation of liability below, Engineered Controls International, Inc. makes NO OTHER WARRANTY, EX- PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR- POSE, with respect to its products and parts, whether used alone or in combination with others. Engineered Controls International, Inc. disclaims all warranties not stated herein. Limitation of Liability Engineered Controls International, Inc.'s total liability for any and all losses and damages arising out of any cause whatsoever shall in no event exceed the purchase price of the products or parts in respect of which such cause arises, whether such cause be based on theories of contract, negligence, strict liability, tort or otherwise. Engineered Controls International, Inc. shall not be liable for incidental, consequential or punitive damages or other losses. Engineered Controls International, Inc. shall not be liable for, and buyer assumes liability for, all personal injury and property damage connected with the handling, transportation, possession, further manufacture, other use or resale of products, whether used alone or in combination with any other products or material. If Engineered Controls International, Inc. furnishes technical advice to buyer, whether or not at buyer's request, with respect to application, further manufacture or other use of the products and parts, Engineered Controls International, Inc. shall not be liable for such technical advice and buyer assumes all risks of such advice and the results thereof. NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary from State to State. The portions of this limited warranty and limitation of liability shall be considered severable and all portions which are not disallowed by applicable law shall remain in full force and effect. WARNING All Engineered Controls International, Inc. products are mechanical devices that will eventually become inoperative due to wear, corrosion and aging of components made of materials such as rubber, etc. The environment and conditions of use will determine the safe service life of these products. Periodic inspection and maintenance are essential to avoid serious injury and property damage. Many Engineered Controls International, Inc. products are manufactured components which are incorporated by others on or in other products or systems used for storage, transport, transfer and otherwise for use of toxic, flammable and dangerous liquids and gases. Such substances must be handled by experienced and trained personnel only, using accepted governmental and industrial safety procedures. NOTICE TO USERS OF PRODUCTS The Limited Warranty stated above is a factory warranty to the first purchasers of Engineered Controls International, Inc. products. Since most users have purchased these products from Engineered Controls International, Inc. distributors, the user must within thirty (30) days after the user's discovery of what user believes is a defect, notify in writing the distributor from whom he purchased the product/parts. The distributor may or may not at the distributor's option, choose to submit the product/parts to Engineered Controls International, Inc., pursuant to its Limited Warranty. Failure by buyer to give such written notice within thirty (30) days shall be deemed an absolute and unconditional waiver of buyer's claim for such defects. Acceptance of any alleged defective product/parts by Engineered Controls International, Inc.'s distributor for replacement or repairs under the terms of Engineered Controls International, Inc.'s Limited Warranty in no way obligates Engineered Controls International, Inc. to the terms of the above warranty. Because of a policy of continuous product improvement, Engineered Controls International, Inc. reserves the right to change designs, materials or specifications without notice. Printed in USA 03-0894-1090 Instruction Sheet TA7511A-300
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General Instructions, Notices, and
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General Instructions, Notices, and
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Repair Kits Available By Part Numbe
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Kits Available for Obsolete Part Nu
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WARNING: Installation, disassembly,
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6. Carefully place the new disc ret
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of the poppet stem. 8. Lubricate ne
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Figure 3a: Side View of Manifold As
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Figure 4: Seat Ring Replacement Fig
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Figure 8: Views of Manifold Assembl
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WARNING: All gas MUST be evacuated
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WARNING: Installation, usage and ma
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WARNING: Installation and use of th
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Installation, usage and maintenance
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3119A and 3120 Unloading Adapters O
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3120 Angle Type Unloading Adapter U
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A3209A050 1 1 /4" Internal Valve an
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To determine if the pilot seat is o
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A3210A065 1 1 /4" Internal Valve In
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and fully opens the valve. Prematur
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➠ WARNING: Installation, usage an
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Cable Control System The cable cont
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A3217F Series 3" Internal Valves In
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When there is excessive volume down
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A3219FA Series 4" Internal Valve In
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opens valve. Premature closure may
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A3219FPA Pneumatic Actuator for 4"
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PNEUMATIC ACTUATOR INSTALLATION: NO
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WARNING: Installation, usage, and m
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Figure 4 Auxiliary Release System O
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7781AF Emergency Shut-Off Valves In
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Cable Attachment — see Figures 1
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A7883FK & A7884FK Flomatic Internal
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Key Components Flow Characteristics
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Relief Valve Replacement Before ins
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SUGGESTED MAINTENANCE GUIDE MultiPo
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Repair Kits Available By Part Number Section 2 Page - GAMECO

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