Repair Kits Available By Part Number Section 2 Page - GAMECO
Repair Kits Available By Part Number Section 2 Page - GAMECO
Repair Kits Available By Part Number Section 2 Page - GAMECO
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WARNING: Installation, disassembly, repair and maintenance must<br />
be performed only by qualified personnel.<br />
MAINTENANCE ON THE UPPER BODY OF THE 7547 AND 7747<br />
FILLER VALVES SHOULD BE PERFORMED AFTER ALL GAS IS<br />
EVACUATED FROM THE CONTAINER. EMERGENCY SERVICE<br />
MAY BE CARRIED OUT WITH THE VALVE INSTALLED, BUT ONLY<br />
UNDER THE SAME CONDITIONS REQUIRED FOR RELEASING<br />
LP-GAS (SEE CAUTION).<br />
Installation, usage and maintenance of this product must be in<br />
compliance with all Engineered Controls International, Inc. instructions<br />
as well as requirements and provisions of NFPA #54, NFPA<br />
#58, DOT, ANSI, all applicable federal, state, provincial and local<br />
standards, codes, regulations and laws.<br />
Inspection and maintenance on a periodic basis is essential.<br />
Be sure all instructions are read and understood before installation,<br />
operation and maintenance. These instructions must be<br />
passed along to the end user of the product.<br />
CAUTION: Contact or inhalation of liquid propane, ammonia and<br />
their vapors can cause serious injury or death! NH 3<br />
and LP-Gas<br />
must be released outdoors in air currents that will insure dispersion<br />
to prevent exposure to people and livestock. LP-Gas must be kept<br />
far enough from any open flame or other source of ignition to<br />
prevent fire or explosion! LP-Gas is heavier than air and may not<br />
disperse or evaporate rapidly if released in still air.<br />
Disassembly and <strong>Repair</strong> Procedure<br />
CAUTION: READ THROUGH ALL OF THESE INSTRUCTIONS, IN-<br />
CLUDING THE NOTICE AND WARNINGS ON THE BACK OF THIS<br />
SHEET, BEFORE BEGINNING ANY DISASSEMBLY OR REPAIR.<br />
NOTE: <strong>Repair</strong>s must be performed in a clean area. Hands, clothing,<br />
tools and work area must be completely free of oil, grease and foreign<br />
matter to prevent contamination of component parts and valves.<br />
A. Disassembly<br />
1. Remove cap and screen (if present) and save for reassembly.<br />
2. Slightly depress seat disc & retainer assembly and wedge it open to<br />
assure removal of any trapped gas between the upper and lower<br />
checks.<br />
NOTE: If the valve is to remain on the cylinder, hold the lower body with<br />
a second wrench to keep it from being unscrewed while removing the<br />
7547B-80 Assembly for 7547<br />
and 7747 Series Filler Valves<br />
upper body. If the valve is out of the cylinder, clamp the lower body in<br />
a vise with the filler opening up.<br />
3. Remove the upper body by turning counterclockwise, using a<br />
1 3 /16" wrench with a handle of sufficient length to develop at<br />
least 1500 in/lbs torque.<br />
4. Remove and discard seat disc & retainer assembly (7547C-9),<br />
spring (7547B-3A) and gasket (7547B-8) from lower body using<br />
care to keep from scratching gasket seal area.<br />
5. Inspect lower body and clean if necessary, be sure that interior and<br />
gasket seal area are free of dirt, residue and foreign particles.<br />
B. Reassembly<br />
1. Install new gasket (7547B-8) in lower body.<br />
2. Place new spring over guide in lower body as shown.<br />
3. Insert new seat disc & retainer assembly into spring.<br />
4. Apply Loctite (5555LT271) to the first three threads of upper body,<br />
use sparingly.<br />
NOTE: Loctite must not contact seat disc or gasket.<br />
5. Press new seat disc and retainer assembly into guide in lower body<br />
and hold in position with the eraser end of a pencil. Place upper body<br />
over pencil and thread into lower body, tighten to 1100-1200 in/lbs<br />
torque with a suitable wrench.<br />
CAUTION: Unless seat disc and retainer assembly is held in guide<br />
during assembly, internal parts of valve may be damaged and<br />
threads of upper body and lower body will not engage properly!<br />
6. Depress and release seat disc & retainer assembly a few times, if<br />
freedom of movement or proper seating is not possible, disassemble<br />
and repeat steps B-2 through B-5.<br />
7. Install new gasket (2697-20) in upper body.<br />
8. Reinstall valve and/or pressurize cylinder, check valve for proper<br />
operation and check all seal points for leaks by applying a high<br />
quality leak detection solution.<br />
9. Replace cap and screen.<br />
3174-9P Cap<br />
* 2697-20 Gasket (Upper Body)<br />
* 7547B-2 Upper Body<br />
7547-21X Screen (Current Models)<br />
* 7547C-9 Seat Disc & Retainer Assembly<br />
* 5555LT Loctite Compound<br />
* 7547B-8 Gasket (Lower Body)<br />
* 7547B-3A Spring<br />
7547B<br />
Guide<br />
*These items from the 7547B-50 assembly<br />
recommended for most repairs.