Repair Kits Available By Part Number Section 2 Page - GAMECO

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Disc Holder Subassembly 1. Assemble new main seat disc and new pilot disc on to the seat retainer. Be sure the wording "seat side" on the main seat disc is facing down and the wording "seat side" on the pilot seat disc is facing up. 2. Assemble the seat disc holder to the seat retainer assembly with the four (4) disc holder screws. Torque down to 115 to 130 inch/ lbs. 3. Install poppet through disc holder with wear button side facing down. 4. Lubricate the inside bore of the disc holder and assemble the excess flow spring and spring retainer into the disc holder. 5. Compress these items into the disc holder and secure by reinstalling the retaining ring. 6. Set assembly aside. Stem/Actuator Assembly 1. Lubricate new inner stem bearing. Install in valve body. 2. Install seal gland spring into valve body. 3. Lubricate the threads of the seal gland. Carefully install the seal gland/stem subassembly into the valve body and through the inner stem bearing, engaging the stem seal gland gasket. Torque the seal gland down to 800 - 1000 in/lbs. 4. Lubricate the cam driver and install on inside stem shaft. Align holes with that on stem and secure with new roll pin. 5. Place new cam onto cam driver by aligning hex edges. 6. Install retaining ring on end of shaft through slot next to the cam. 7. Check to see the stem rotates smoothly by turning the cam. Bonnet Assembly 1. Install new seat o-ring and seat ring into valve body. 2. Install new poppet seal o-ring into seat ring. 3. Install wear button into poppet and secure with a new roll pin. Install poppet and Disc Holder Subassembly onto valve by carefully sliding poppet through poppet seal o-ring in seat ring. 4. Lubricate the inside bore of the bonnet. Place the bonnet over the poppet and disc holder assembly. Orient screw holes in bonnet with those in body. 5. Press down on the bonnet and install the four (4) bonnet screws with a 115 to 130 inch/lbs. torque. 6. Assemble the strainer and strainer top to the valve. Secure with the strainer screws with a 50 to 60 in/lbs. torque. NOTE: The screen should be removed if the valve is to be used for both filling and withdrawal service or for filling alone. 7. Assemble the new upper flange seal o-ring and new lower flange seal o-ring to the valve body. Install these seals just prior to valve installation Manual /Pneumatic Actuator Reassembly Manual Actuator Assembly 1. Install lever on stem and align holes. 2. Secure with new cotter pin. Pneumatic Actuator Installation NOTE: Lubricant compound 11550-215, or the equivalent, should be applied in a light coating when specified. Torque tolerance is ±10 in/ lbs. Refer to Diagram 2 during assembly of the pneumatic actuator. 1. Remove the clevis and clevis locknut from the air chamber shaft. Remove the cotter pin and pivot pin from the clevis. 2. Assemble the air chamber to the bracket using the air chamber nuts and lock washers. Center the air chamber shaft in the clearance hole of the bracket. Tighten air chamber nuts to 375 in/lbs. 3. Reassemble the clevis locknut and clevis to the air chamber shaft. Adjust the clevis so that the center of the pivot pin hole is 2 3 /4" from the bracket with the pivot pin holes in the horizontal plane. Lock the clevis in place with the clevis locknut using 200 in/lbs. torque. 4. Mount the above bracket assembly to the valve face with the bracket screws and lock washers. Be sure that the top of the bracket is even with the upper edge of the valve face and centered around the hex of the packing gland. Torque the bracket screws to 60 in/lbs. 5. Assemble the crank arm onto the valve stem so that the crank arm A3217F Series 3" Internal Valve Bracket Lockwashers (4) Bracket Screws (4) Air Chamber Bracket Valve Face Packing Gland Valve Stem Clevis Cotter Pin Clevis Locknut Air Chamber Nuts (2) Air Chamber Lockwashers (2) Nylon Washer Clevis Pneumatic Actuator Installation Cotter Pin Crank Arm Pivot Pin Washer Pivot Pin
leg clears the clevis legs. Rotate the crank arm so the leg positions itself between the legs of the clevis. Align cotter pin holes and secure with the cotter pin. Spread and bend the ends of the pin back onto the hub. 6. Assemble the two pivot pin washers onto the pivot pin. Lubricate the pivot pin shaft and assemble through the holes of the clevis legs and crank arm leg. The air chamber shaft can be displaced manually along with movement of the crank arm to effect alignment. Once the pivot pin is engaged, check to see that the crank arm leg is at approximately 35° to the vertical. If bench assembled, the cam should be horizontal, or slightly below horizontal, and the clearance between the cam and the end of the poppet should measure 3 /16" ± 1 /64". Should an adjustment be necessary, follow these procedures: a) Remove the pivot pin and pivot pin washers. b) Rotate the crank arm counterclockwise until the leg clears the clevis. c) Loosen the clevis locknut and adjust the clevis appropriately, in or out. A half turn of the clevis changes the angle approximately 3 /4 degree, or the cam/poppet clearance by .010". d) Reassemble the pivot pin and pivot pin washers. Check again for proper angle/clearance. Once correct, lock the clevis in place with the clevis locknut. 7. Assemble the cotter pin into the pivot pin hole. Spread and turn back the cotter pin legs around the pivot pin shaft. Functional Testing Connect a 50 to 60 psig air line through a pressure regulated valve to the actuator. Bench Test Slowly and alternately apply 0 to 35 psig air pressure to the actuator two or three times while checking for binding and any interference. Make any necessary adjustments so the actuator opens freely. Be sure that the actuator shaft bottoms out on the actuator housing at full stroke and not within the valve. Installed Test Same as the bench test, except a higher air pressure may be necessary if tank pressure is present. NOTICE LP-Gas is extremely flammable and explosive. Failure to install parts exactly as described in the instructions could result in a product that will not perform satisfactorily. Even if parts are correctly installed, the product might fail to perform satisfactorily if other parts are worn, corroded or dirty. Improper repair can cause leaks and malfunction, which could result in bodily injury and property damage. Any such use or installation of parts must ONLY be done by experienced and trained personnel using accepted governmental and industrial safety procedures. Most Engineered Controls International, Inc. products are listed with Underwriters Laboratories as manufactured. If repaired, the continued validity of the UL listing is contingent upon proper inspection to determine what needs repairing, proper repair using Engineered Controls International, Inc. parts and procedures, and proper testing for leakage and performance following repairs and installation. Engineered Controls International, Inc. assumes no responsibility or liability for performance of products repaired in the field. It must be clearly understood that the person or organization repairing the product assumes total responsibility for performance of the product. LIMITED WARRANTY AND LIMITATION OF LIABILITY Limited Warranty Engineered Controls International, Inc. warrants products and repair kits manufactured by it to be free from defects in materials and workmanship under normal use and service for a period of 12 months from the date of installation or operation or 18 months from the date of shipment from the factory, whichever is earlier. If within thirty days after buyer's discovery of what buyer believes is a defect, buyer notifies Engineered Controls International, Inc. thereof in writing, Engineered Controls International, Inc., at its option, and within forty-five days, will repair, replace F.O.B. point of manufacture, or refund the purchase price of that part or product found by it to be defective. Failure of buyer to give such written notice within thirty days shall be deemed an absolute and unconditional waiver of any and all claims of buyer arising out of such defect.. This warranty does not extend to any product or part that is not installed and used in accordance with Engineered Controls International, Inc.'s printed instructions, all applicable state and local regulations, and all applicable national standards, such as those promulgated by NFPA, DOT and ANSI. This warranty does not extend to any product or part that has been damaged by accident, misuse, abuse or neglect, nor does it extend to any product or part which has been modified, altered, or repaired in the field. Except as expressly set forth above, and subject to the limitation of liability below, Engineered Controls International, Inc. makes NO OTHER WARRANTY, EX- PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR- POSE, with respect to its products and parts, whether used alone or in combination with others. Engineered Controls International, Inc. disclaims all warranties not stated herein. Limitation of Liability Engineered Controls International, Inc.'s total liability for any and all losses and damages arising out of any cause whatsoever shall in no event exceed the purchase price of the products or parts in respect of which such cause arises, whether such cause be based on theories of contract, negligence, strict liability, tort or otherwise. Engineered Controls International, Inc. shall not be liable for incidental, consequential or punitive damages or other losses. Engineered Controls International, Inc. shall not be liable for, and buyer assumes liability for, all personal injury and property damage connected with the handling, transportation, possession, further manufacture, other use or resale of products, whether used alone or in combination with any other products or material. If Engineered Controls International, Inc. furnishes technical advice to buyer, whether or not at buyer's request, with respect to application, further manufacture or other use of the products and parts, Engineered Controls International, Inc. shall not be liable for such technical advice and buyer assumes all risks of such advice and the results thereof. NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary from State to State. The portions of this limited warranty and limitation of liability shall be considered severable and all portions which are not disallowed by applicable law shall remain in full force and effect. WARNING All Engineered Controls International, Inc. products are mechanical devices that will eventually become inoperative due to wear, corrosion and aging of components made of materials such as rubber, etc. The environment and conditions of use will determine the safe service life of these products. Periodic inspection and maintenance are essential to avoid serious injury and property damage. Many Engineered Controls International, Inc. products are manufactured components which are incorporated by others on or in other products or systems used for storage, transport, transfer and otherwise for use of toxic, flammable and dangerous liquids and gases. Such substances must be handled by experienced and trained personnel only, using accepted governmental and industrial safety procedures. NOTICE TO USERS OF PRODUCTS The Limited Warranty stated above is a factory warranty to the first purchasers of Engineered Controls International, Inc. products. Since most users have purchased these products from Engineered Controls International, Inc. distributors, the user must within thirty (30) days after the user's discovery of what user believes is a defect, notify in writing the distributor from whom he purchased the product/parts. The distributor may or may not at the distributor's option, choose to submit the product/parts to Engineered Controls International, Inc., pursuant to its Limited Warranty. Failure by buyer to give such written notice within thirty (30) days shall be deemed an absolute and unconditional waiver of buyer's claim for such defects. Acceptance of any alleged defective product/parts by Engineered Controls International, Inc.'s distributor for replacement or repairs under the terms of Engineered Controls International, Inc.'s Limited Warranty in no way obligates Engineered Controls International, Inc. to the terms of the above warranty. Because of a policy of continuous product improvement, Engineered Controls International, Inc. reserves the right to change designs, materials or specifications without notice. Printed in USA 03-0894-0589 Instruction Sheet A3217F-302
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General Instructions, Notices, and
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General Instructions, Notices, and
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Repair Kits Available By Part Numbe
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Repair Kits Available By Part Numbe
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WARNING: Installation, disassembly,
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7605B-50 and A7605B-50 Repair Kits
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9. Remove the plate gasket and disc
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Lock Lever Lever Spring Lever Pin A
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Flomatic Parts Key Component Part N
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Figure 4D: Exploded View of Flomati
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Figure 3a: Side View of Manifold As
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Figure 4: Seat Ring Replacement Fig
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Figure 8: Views of Manifold Assembl
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WARNING: All gas MUST be evacuated
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WARNING: Installation, usage and ma
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WARNING: Installation and use of th
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Installation, usage and maintenance
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3119A and 3120 Unloading Adapters O
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3120 Angle Type Unloading Adapter U
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A3209A050 1 1 /4" Internal Valve an
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To determine if the pilot seat is o
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A3210A065 1 1 /4" Internal Valve In
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and fully opens the valve. Prematur
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➠ WARNING: Installation, usage an
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Cable Control System The cable cont
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A3217F Series 3" Internal Valves In
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When there is excessive volume down
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A3219FA Series 4" Internal Valve In
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opens valve. Premature closure may
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A3219FPA Pneumatic Actuator for 4"
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PNEUMATIC ACTUATOR INSTALLATION: NO
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WARNING: Installation, usage, and m
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Figure 4 Auxiliary Release System O
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7781AF Emergency Shut-Off Valves In
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Cable Attachment — see Figures 1
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A7883FK & A7884FK Flomatic Internal
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Key Components Flow Characteristics
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Relief Valve Replacement Before ins
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SUGGESTED MAINTENANCE GUIDE MultiPo
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