Repair Kits Available By Part Number Section 2 Page - GAMECO

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WARNING: Installation, disassembly, repair and maintenance must be performed only by qualified personnel. All gas MUST be evacuated from the system before starting repairs. Remove the entire valve before performing repairs. Emergency service, on the actuator and lower stem assembly portion of the valve only, may be carried out with the valve installed, provided downstream pressure is relieved under the same conditions required for releasing LP-Gas, as in the caution below, and that there is positive assurance that the valve is closed tight with no leakage past the main seat disc. Installation, usage and maintenance of this product must be in compliance with all Engineered Controls International, Inc. instructions as well as requirements and provisions of NFPA #54, NFPA #58, DOT, ANSI, all applicable federal, state, provincial and local standards, codes, regulations and laws. Inspection and maintenance on a periodic basis is essential. Be sure all instructions are read and understood before installation, operation and maintenance. These instructions must be passed along to the end user of the product. CAUTION: Contact or inhalation of liquid propane, ammonia and their vapors can cause serious injury or death! NH3 and LP-Gas must be released outdoors in air currents that will insure dispersion to prevent exposure to people and livestock. LP-Gas must be kept far enough from any open flame or other source of ignition to prevent fire or explosion! LP-Gas is heavier than air and may not disperse or evaporate rapidly if released in still air. Disassembly and Repair Procedure CAUTION: READ THROUGH ALL OF THESE INSTRUCTIONS, INCLUDING THE NOTICE AND WARNINGS BEFORE BEGINNING ANY DISASSEMBLY OR REPAIR. NOTE: Before repairing valve, thoroughly examine valve lever and all associated parts for excessive wear. Check handle for proper function. Any components that are not in good condition and not fully operational should be replaced during repairs. Repairs must be performed in a clean area. Hands, clothing, tools and work area must be completely free of oil, grease, and foreign matter to prevent contamination of component parts and valves. Manual/Pneumatic Actuator Disassembly NOTE: The standard A3212R Series is equipped with a manual actuator. It is possible that the valve under repair has been fitted with a A3213PA pneumatic actuator. Please follow the disassembly and reassembly procedures for the appropriate actuator. Manual Actuator Removal 1. Remove the roll pin from the handle and pivot shaft assembly. Discard the roll or cotter pin. 2. Remove handle and save for reassembly. Pneumatic Actuator Removal 1. Remove the cotter pin from the clevis pin. 2. Remove the roll pin from the crank arm and pivot shaft. 3. Remove the three socket screws securing the mounting bracket to the valve body. Save for reassembly. 4. Remove the actuator and save for reassembly. Valve Disassembly Stem Assembly 1. Remove the plug from the valve body using a 1 /4" NPT wrench. Save for reassembly. 2. Using a 3 /16" socket head wrench through the hole created by the plug removal, loosen the socket head screw. The pivot shaft may be secured outside the valve with the handle removed in the earlier section. Through the valve outlet remove the screw and washer from the pivot shaft and save both for reassembly. A3212R-50 Repair Kit for A3212R Series Internal Valves 3. Through the valve outlet, remove the cam and save for reassembly. 4. Using a 1 3 /8" inch wrench on the seal housing hex, remove the entire pivot shaft assembly from the valve body. The nylon bushing may remain in the body. If it comes out with the assembly, simply place it back into the body. 5. Remove the retaining ring at the small end of the bushing from the pivot shaft. 6. Push the pivot shaft through the seal housing and packing assembly taking care not to scratch the pivot shaft. 7. Carefully remove the spring, washer, jam ring, and two pressure seal rings from the seal housing. Save the washer for reassembly and discard the spring, jam ring, and pressure seal rings. 8. Remove the o-ring from inside the seal housing and discard. Disc Retainer and Poppet Stem Assembly 1. Use a 7 /8" socket wrench in the outlet of the valve body to secure bottom of the poppet stem assembly. NOTE: Disc retainer assembly is spring loaded. Hold down the retainer assembly when removing the retainer nut. 2. Remove the retainer nut from the top of the disc retainer assembly with a 1 /2" wrench. Save for reassembly. 3. Remove the o-ring from the top of the poppet stem and discard. 4. Remove the disc retainer assembly, excess flow spring, spring guide and retaining ring through the top of the valve body. Save the excess flow spring for reassembly. Remove the three cap screws from the disc retainer assembly to remove the rubber seal. Discard the rubber seal. 5. Remove the poppet stem assembly through the outlet of the valve. 6. Remove the return spring from poppet stem and save for reassembly. 7. Remove the nylon wear button from the bottom of the poppet stem and discard. 8. Check the poppet stem for excessive wear and/or damage. Replace if necessary with part A3212-10A. Valve Reassembly NOTE: Clean all parts prior to reassembly. When lubrication is required use compound 11550-215 hydrolith grease -- available in kit number 5555GP. Seal Housing and Shaft Subassembly 1. Carefully place the new o-ring inside seal housing. 2. Lubricate the shaft and carefully insert through the seal housing, with retaining ring on outside of housing as shown in the diagram. 3. Lubricate the two new pressure seal rings, new jam ring, and the washer saved from disassembly. Assemble these one piece at a time over the stem and into the seal housing, as shown in diagram. Be careful not to damage any pieces on the flat edges of the stem. 4. Holding the seal housing and pivot shaft in a vertical position, place the new spring onto the washer in the seal housing. 5. If not performed in step 4 above, place nylon bushing into valve body. 6. Apply Loctite to the threads of the seal housing using care to not allow the Loctite to touch the o-ring or seal rings.
7. Slide the seal housing assembly into the valve body taking care to not scratch the nylon bushing with the pivot shaft. Torque to 750-850 in-lbs. 8. Lubricate the cam contact surface and install onto the pivot shaft inside the valve body as shown in the diagram. Apply loctite to screw and torque screw to 60-80 in-lbs. 9. Apply Teflon tape to pipe plug and thread back into the valve body with 240-300 in-lbs.. 10. Check to see that shaft rotates smoothly. Disc Retainer and Poppet Stem Assembly 1. Install new rubber seal to disc retainer Apply loctite to threads of three retaining screws taking care to keep loctite off sealing surfaces and reinstall with the seal retaining plate. 2. Insert new nylon wear button into the bottom of the poppet stem. 3. Lubricate the middle and upper portions of the poppet stem. 4. Position return spring down poppet stem, onto flared end of poppet stem. 5. Carefully slide poppet stem assembly into valve body through the outlet. Hold in position with a 7 /8" socket wrench. 6. Install a new spring guide retaining ring onto the poppet stem taking care to not stretch the retaining ring. Place the spring guide and excess flow spring over the top of the poppet stem as shown. 7. Carefully place the new disc retainer assembly onto the top Retainer Nut O-ring Disc Retainer Main Seat Disc Escess Flow Spring Valve Inlet Poppet Stem Pivot Shaft Return Spring Nylon Wear Button Washer Bearing Screw O-ring Retaining Ring Seal Housing Cam Plug Roll Pin Handle Pressure Seal Rings (2) Valve Outlet Seal Housing Gasket Spring Washer Jam Ring
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WARNING: Installation, disassembly,
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7605B-50 and A7605B-50 Repair Kits
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9. Remove the plate gasket and disc
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Lock Lever Lever Spring Lever Pin A
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Flomatic Parts Key Component Part N
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Figure 4D: Exploded View of Flomati
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Figure 3a: Side View of Manifold As
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Figure 4: Seat Ring Replacement Fig
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Figure 8: Views of Manifold Assembl
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WARNING: All gas MUST be evacuated
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WARNING: Installation, usage and ma
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WARNING: Installation and use of th
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Installation, usage and maintenance
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3119A and 3120 Unloading Adapters O
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3120 Angle Type Unloading Adapter U
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A3209A050 1 1 /4" Internal Valve an
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To determine if the pilot seat is o
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A3210A065 1 1 /4" Internal Valve In
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and fully opens the valve. Prematur
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➠ WARNING: Installation, usage an
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Cable Control System The cable cont
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A3217F Series 3" Internal Valves In
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When there is excessive volume down
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A3219FA Series 4" Internal Valve In
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opens valve. Premature closure may
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A3219FPA Pneumatic Actuator for 4"
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PNEUMATIC ACTUATOR INSTALLATION: NO
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WARNING: Installation, usage, and m
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Figure 4 Auxiliary Release System O
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7781AF Emergency Shut-Off Valves In
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Cable Attachment — see Figures 1
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A7883FK & A7884FK Flomatic Internal
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Key Components Flow Characteristics
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Relief Valve Replacement Before ins
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SUGGESTED MAINTENANCE GUIDE MultiPo
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Repair Kits Available By Part Number Section 2 Page - GAMECO

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