Repair Kits Available By Part Number Section 2 Page - GAMECO
Repair Kits Available By Part Number Section 2 Page - GAMECO
Repair Kits Available By Part Number Section 2 Page - GAMECO
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WARNING: Installation, usage and maintenance of this product<br />
must be in compliance with all Engineered Controls International,<br />
Inc. instructions as well as requirements and provisions of NFPA<br />
#54, NFPA #58, DOT, ANSI, all applicable federal, state, provincial<br />
and local standards, codes, regulations and laws.<br />
<strong>Repair</strong>s outlined in these instructions can all be performed with the<br />
valve installed. <strong>Repair</strong>s of the main pressure seal rings should be<br />
done with hands clothing and tools free of oil, grease and foreign<br />
matter to prevent contamination of component parts.<br />
Inspection and maintenance on a periodic basis is essential. Installation,<br />
disassembly, repair and maintenance must be performed<br />
only by qualified personnel.<br />
Be sure all instructions are read and understood before installation,<br />
operation and maintenance. These instructions must be passed<br />
along to the end user of the product.<br />
CAUTION: Contact or inhalation of liquid propane, ammonia and<br />
their vapors can cause serious injury or death! NH3 and LP-Gas<br />
must be released outdoors in air currents that will insure dispersion<br />
to prevent exposure to people and livestock. LP-Gas must be kept<br />
far enough from any open flame or other source of ignition to<br />
prevent fire or explosion! LP-Gas is heavier than air and may not<br />
disperse or evaporate rapidly if released in still air.<br />
Foreword<br />
MultiPort TM Pressure Relief Valve Manifold Assemblies are designed for<br />
continuous, uninterrupted service on pressurized storage containers<br />
with flanged openings. These manifolds permit servicing or replacement<br />
of any one of the pressure relief valves while the container is under<br />
pressure. The container does not need to be evacuated. A handwheel on<br />
the manifold is designed to selectively close off the entrance port to the<br />
relief valve being removed without interrupting the operation of the other<br />
relief valves – saving time and money when relief valve replacement<br />
becomes necessary.<br />
The pressure relief valves used on these manifolds are all of the “popaction”<br />
design. The design permits the relief valve to open slightly to<br />
relieve moderately excessive pressures, keeping fluid waste to a minimum.<br />
When pressures increase beyond a predetermined point, the valve<br />
is designed to “pop” open its full discharge capacity to relieve pressure<br />
quickly.<br />
RegO ® 8560 & 8570 Series MultiPort TM Pressure Relief Valve Manifolds<br />
are compatible with LP-Gas and anhydrous ammonia ( NH3) as follows:<br />
A prefix before number compatible with both LP-Gas and NH3.<br />
AA prefix before number compatible with NH3 only<br />
MultiPort TM Installation<br />
MultiPort TM Container Connections – See Figure 1<br />
• A8563G and A8564G manifolds have a flat faced flange with a<br />
6 5 /8" bolt circle diameter. This is a standard 3" flange but the port<br />
diameter is 4". The mating flange on the container must also have<br />
a 4" port diameter. The proper gasket, part # 7564-48, is<br />
furnished with each manifold.<br />
• A8573G, AA8573G, and A8574G manifolds have a 1 /16" raised<br />
face flange with a 7 7 /8" bolt circle diameter. This is a standard 4"<br />
flange. The proper gasket, part # 7565-48, is furnished with each<br />
manifold.<br />
MultiPort TM manifolds are usually installed on either a man hole cover<br />
plate or a welding neck flange. It should be mounted in a position<br />
where the handwheel is easy to read and operate. Bolt studs and<br />
nuts should be used to install the manifold. These bolt studs and<br />
nuts should be 3 /4" - 10 alloy steel 193-66 grade B-7.<br />
• For manhole cover plates – use (8) 3 1 /2" long bolt studs – available<br />
as kit # 7560-56, if not available locally. See Figure 2.<br />
• For welding neck flanges – use (8) 4 1 /4" long bold studs – available<br />
as kit # 7560-55, if not available locally. See Figure 3.<br />
Tighten the bolt studs and nuts gradually in an alternate and<br />
MultiPort TM Pressure Relief<br />
Valve Manifold Assemblies<br />
Installation and Operation<br />
opposite sequence around the diameter. Follow the sequence shown<br />
in Figure 4.<br />
For normal operation with all relief valves in place, the bleeder valves<br />
located below each manifold port should be turned counterclockwise<br />
until fully backseated. Keep the bleeder valves in this position<br />
during normal operation. See Figure 5.<br />
After the container is pressurized, check the seal of the flange makeup<br />
by applying a non-corrosive leak detection solution. If bubbles<br />
appear, tighten the bolts until the flange seals. If this does not work,<br />
the flanged surface needs to be checked.<br />
There is an arrow directly below the handwheel on the manifold body.<br />
For normal operation with all relief valves in place, the handwheel<br />
should be turned so the arrow on the body is midway between any<br />
two (2) adjacent numbers on the handwheel. In this position, all four<br />
relief valves are available to provide extra relief capacity if necessary.<br />
See Figure 5.<br />
Figure 1<br />
Container Flange<br />
Container<br />
Figure 2<br />
Manifold<br />
Gasket<br />
Figure 3<br />
Manifold<br />
Gasket<br />
Container<br />
Plate tapped to about<br />
1 1 /4" depth.<br />
All 8560 Series<br />
use Gasket #7564-48<br />
All 8570 Series<br />
use Gasket #7565-48<br />
3 1 /2" Alloy Steel Bolt Studs (8)<br />
Alloy Steel Nuts (8)<br />
Welding Neck Flange<br />
Manhole Cover<br />
Plate<br />
Container<br />
4 1 /4" Alloy Steel<br />
Bolt Studs (8)<br />
Alloy Steel Nuts –<br />
2 per bolt stud (16)