Repair Kits Available By Part Number Section 2 Page - GAMECO
Repair Kits Available By Part Number Section 2 Page - GAMECO
Repair Kits Available By Part Number Section 2 Page - GAMECO
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WARNING: Installation, disassembly, repair and maintenance must<br />
be performed only by qualified personnel.<br />
All gas MUST be isolated from the system before starting repairs.<br />
Maintenance may be performed with the valve installed or with<br />
valve removed from the line. In either case, the gas supply must be<br />
isolated from the line by closing a separate shut-off valve.<br />
Installation, usage and maintenance of this product must be in<br />
compliance with all Engineered Controls International, Inc. instructions<br />
as well as requirements and provisions of NFPA #54, NFPA<br />
#58, DOT, ANSI, all applicable federal, state, provincial and local<br />
standards, codes, regulations and laws.<br />
Inspection and maintenance on a periodic basis is essential.<br />
Be sure all instructions are read and understood before installation,<br />
operation and maintenance. These instructions must be<br />
passed along to the end user of the product.<br />
CAUTION: Contact or inhalation of liquid propane, ammonia and<br />
their vapors can cause serious injury or death! NH 3<br />
and LP-Gas<br />
must be released outdoors in air currents that will insure dispersion<br />
to prevent exposure to people and livestock. LP-Gas must be kept<br />
far enough from any open flame or other source of ignition to<br />
prevent fire or explosion! LP-Gas is heavier than air and may not<br />
disperse or evaporate rapidly if released in still air.<br />
Disassembly and <strong>Repair</strong> Procedure<br />
CAUTION: READ THROUGH ALL OF THESE INSTRUCTIONS, IN-<br />
CLUDING THE NOTICE AND WARNINGS ON THE BACK OF THIS<br />
SHEET, BEFORE BEGINNING ANY DISASSEMBLY OR REPAIR.<br />
NOTE: <strong>Repair</strong>s must be performed in a clean area. Hands, clothing,<br />
tools and work area must be completely free of oil, grease and foreign<br />
matter to prevent contamination of component parts and valves.<br />
A. Disassembly<br />
1. EVACUATE ALL GAS FROM THE SYSTEM BEFORE ANY DISAS-<br />
SEMBLY OR REPAIR. Open handwheel as far as it will go to release<br />
any gas remaining in the system.<br />
CAUTION: Do not apply force after valve is fully open.<br />
2. Clamp the valve in a vise by the hex end section of the body.<br />
3. Grip the hex section of the bonnet with a suitable wrench and turn<br />
clockwise until it can be removed from body.<br />
CAUTION: Bonnet has left hand thread, indicated by notches on<br />
the hex edge.<br />
A7505-50 Assembly for<br />
Current A7505AP and A7506AP<br />
Shut-Off Valves and<br />
Obsolete A7016A and A8016A<br />
Transfer Valves<br />
4. Remove body gasket and discard.<br />
TO INSTALL NEW SEAT DISC:<br />
5. Put the valve body aside and clamp the hex section of bonnet in the<br />
vise.<br />
6. While holding the top of the seat disc retainer with a wrench, use<br />
another wrench to remove the disc retaining nut. Save for reassembly.<br />
7. Remove and save washer, take out and discard seat disc.<br />
8. Immerse new seat disc in water immediately prior to assembly.<br />
9. Install new seat disc (7505A-4) by pressing into recess of seat disc<br />
retainer.<br />
CAUTION: Do not allow Loctite to contact seat disc.<br />
10. Apply two 1 /8" stripes of Loctite cement (5555LT) across threads on<br />
opposite sides of the seat disc retainer.<br />
11. Place washer on seat disc retainer and thread on disc retaining nut.<br />
After tightening firmly with a wrench, stake nut in two places at<br />
retainer thread (see figure 2) to prevent loosening.<br />
NOTE: If no further repairs are required, disregard steps A-12 through<br />
A-18 and B-1 through B-10 of the instructions and finish reassembly by<br />
following steps B-11 through B-16 only. TO INSTALL ALL OF THE<br />
A7505-50 REPAIR PARTS, FOLLOW ALL OF THE REMAINING IN-<br />
STRUCTIONS.<br />
12. Gripping handwheel, turn stem holder clockwise using a small<br />
wrench and remove, with swivel pin and seat disc retainer attached.<br />
NOTE: Stem holder has left hand thread.<br />
13. Remove and save washer in recess of stem.<br />
14. Remove handwheel locknut by turning counterclockwise with a<br />
small wrench thus allowing removal of washer and handwheel.<br />
A7506A<br />
7505A-13 Locknut<br />
3230-81 Washer<br />
2507-15C Handwheel<br />
7505A-14 Stem<br />
*7507-45 O-ring<br />
7505-11 Seal Housing<br />
*7507-42 Pressure Seal Rings (2)<br />
7505A-2 Bonnet<br />
*7505A-9 Jam Ring<br />
*7507-21 Washer<br />
*7505-10 Gasket<br />
7505-17 Spring<br />
*7505-8 Gasket<br />
7505A-8T Washer<br />
A7505A<br />
7505A-5A Seat Disc &<br />
Retainer Assy.<br />
Body<br />
**5555-GS-5 Lubricant<br />
**5555PL Litharge Cement Kit<br />
**5555LT Loctite Cement<br />
* These items form the A7505-50 assembly<br />
recommended for most repairs.<br />
** Must be ordered separately from Engineered<br />
Controls, Internaltional, Inc.<br />
Figure 1<br />
A8016A<br />
Swivel Pin<br />
Stem Holder<br />
Seat Disc Retainer<br />
*7505A-4 Seat Disc<br />
Figure 2<br />
7505A-5A Seat Disc<br />
& Retainer Assy.<br />
Washer<br />
Stake nut here