Repair Kits Available By Part Number Section 2 Page - GAMECO

More documents

Recommendations

Info

WARNING: Installation, disassembly, repair and maintenance must be performed only by qualified personnel. MAINTENANCE ON THE UPPER BODY OF THE 6579 AND 7579 FILLER VALVES SHOULD BE PERFORMED AFTER ALL GAS IS EVACUATED FROM THE CONTAINER. EMERGENCY SERVICE MAY BE CARRIED OUT WITH THE VALVE INSTALLED, BUT ONLY UNDER THE SAME CONDITIONS REQUIRED FOR RELEASING LP-GAS (SEE CAUTION). Installation, usage and maintenance of this product must be in compliance with all Engineered Controls International, Inc. instructions as well as requirements and provisions of NFPA #54, NFPA #58, DOT, ANSI, all applicable federal, state, provincial and local standards, codes, regulations and laws. Inspection and maintenance on a periodic basis is essential. Be sure all instructions are read and understood before installation, operation and maintenance. These instructions must be passed along to the end user of the product. CAUTION: Contact or inhalation of liquid propane, ammonia and their vapors can cause serious injury or death! NH 3 and LP-Gas must be released outdoors in air currents that will insure dispersion to prevent exposure to people and livestock. LP-Gas must be kept far enough from any open flame or other source of ignition to prevent fire or explosion! LP-Gas is heavier than air and may not disperse or evaporate rapidly if released in still air. Disassembly and Repair Procedure CAUTION: READ THROUGH ALL OF THESE INSTRUCTIONS, IN- CLUDING THE NOTICE AND WARNINGS ON THE BACK OF THIS SHEET, BEFORE BEGINNING ANY DISASSEMBLY OR REPAIR. NOTE: Repairs must be performed in a clean area. Hands, clothing, tools and work area must be completely free of oil, grease and foreign matter to prevent contamination of component parts and valves. A. Disassembly 1. Remove cap and save for reassembly. If the valve is repaired with gas in the container (emergency service): 2. Depress upper check to assure lower check is functioning properly. (Part number 3119A Unloading Adapter may be used to depress upper check.) If the lower check does not restrict the flow of gas from the valve, the upper body and check must not be removed because an uncontrolled, hazardous amount of gas will discharge from the valve. If this is the case, the container must be emptied and a new filler valve installed. If the valve is to remain on the cylinder, hold the lower body with a second wrench to keep it from being unscrewed while removing the upper body. Continue with disassembly step A4. 7579-80 Assembly for 6579 and 7579 Series Filler Valves If the valve is repaired with all gas evacuated from the container: 3. Clamp the lower body in a vise with filler opening up. 4. Removing upper body: a. Current Valves: Use a 7 /8" internal hex wrench that can develop 2000 in/lbs torque. Remove upper body (7579-2A) by turning counterclockwise. See Figure 1. Save for reassembly. b. Obsolete Valves: Grip the flat section of the upper body (7579- 2) with a 1 1 /8" open end wrench that can develop at least 2000 in/ lbs torque. Remove by turning upper body counterclockwise. Save for reassembly. See Figure 2. 5. Remove and discard seat disc and retainer assembly, spring and gasket, taking care to keep from scratching lower body in gasket seal area. 6. Inspect lower body and clean if necessary, be sure interior and gasket seal area are free of dirt, residue and foreign particles. B. Reassembly 1. Install new gasket (7579-8) in lower body. 2. Place new spring (7579-3) over guide of lower body as shown. 3. Insert new seat disc and retainer assembly (7579-9) into spring. 4. Apply two drops of cement (5555LT271) to threads of upper body that mate with lower body as shown in Figure 1. CAUTION: Do not allow cement to contact seat disc. 5. Press seat disc retainer into guide until female threads of lower body are exposed. Hold in position with the eraser end of a pencil. Replace upper body over pencil and thread into lower body, tighten to 1500-1800 in/lbs torque, using a suitable 7 /8" internal hex wrench. CAUTION: Unless seat disc retainer is held in guide during assembly, internal parts of valve may be damaged and threads of upper body and lower body will not engage properly. 6. Depress and release seat disc and retainer assembly a few times, if freedom of movement or proper seating is not possible, disassemble and repeat steps B2 through B5. 7. Install new gasket (2697-20) in upper body. 8. Reinstall valve and or pressurize container. Check for proper operation and check all seal points for leaks by applying a leak detection solution. 9. Replace cap. Figure 1 – Current 7579 Figure 2 – Obsolete 7579 ** 5555LT271 Cement (apply to male threads at these points) 3174-9P Cap * 2697-20 Gasket 7579-2A Upper Body * 7579-8 Gasket * 7579-9 Seat Disc & Retainer Assembly 7579-2 Upper Body 1 1 /8" Wrenching Flats * These items form the 7579-80 Assembly, recommended for most repairs. ** Must be ordered separately from Engineered Controls International, Inc.
NOTICE LP-Gas is extremely flammable and explosive. Failure to install parts exactly as described in the instructions could result in a product that will not perform satisfactorily. Even if parts are correctly installed, the product might fail to perform satisfactorily if other parts are worn, corroded or dirty. Improper repair can cause leaks and malfunction, which could result in bodily injury and property damage. Any such use or installation of parts must ONLY be done by experienced and trained personnel using accepted governmental and industrial safety procedures. Most Engineered Controls International, Inc. products are listed with Underwriters Laboratories as manufactured. If repaired, the continued validity of the UL listing is contingent upon proper inspection to determine what needs repairing, proper repair using Engineered Controls International, Inc. parts and procedures, and proper testing for leakage and performance following repairs and installation. Engineered Controls International, Inc. assumes no responsibility or liability for performance of products repaired in the field. It must be clearly understood that the person or organization repairing the product assumes total responsibility for performance of the product. LIMITED WARRANTY AND LIMITATION OF LIABILITY Limited Warranty Engineered Controls International, Inc. warrants products and repair kits manufactured by it to be free from defects in materials and workmanship under normal use and service for a period of 12 months from the date of installation or operation or 18 months from the date of shipment from the factory, whichever is earlier. If within thirty days after buyer's discovery of what buyer believes is a defect, buyer notifies Engineered Controls International, Inc. thereof in writing, Engineered Controls International, Inc., at its option, and within forty-five days, will repair, replace F.O.B. point of manufacture, or refund the purchase price of that part or product found by it to be defective. Failure of buyer to give such written notice within thirty days shall be deemed an absolute and unconditional waiver of any and all claims of buyer arising out of such defect.. This warranty does not extend to any product or part that is not installed and used in accordance with Engineered Controls International, Inc.'s printed instructions, all applicable state and local regulations, and all applicable national standards, such as those promulgated by NFPA, DOT and ANSI. This warranty does not extend to any product or part that has been damaged by accident, misuse, abuse or neglect, nor does it extend to any product or part which has been modified, altered, or repaired in the field. Except as expressly set forth above, and subject to the limitation of liability below, Engineered Controls International, Inc. makes NO OTHER WARRANTY, EX- PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR- POSE, with respect to its products and parts, whether used alone or in combination with others. Engineered Controls International, Inc. disclaims all warranties not stated herein. Limitation of Liability Engineered Controls International, Inc.'s total liability for any and all losses and damages arising out of any cause whatsoever shall in no event exceed the purchase price of the products or parts in respect of which such cause arises, whether such cause be based on theories of contract, negligence, strict liability, tort or otherwise. Engineered Controls International, Inc. shall not be liable for incidental, consequential or punitive damages or other losses. Engineered Controls International, Inc. shall not be liable for, and buyer assumes liability for, all personal injury and property damage connected with the handling, transportation, possession, further manufacture, other use or resale of products, whether used alone or in combination with any other products or material. If Engineered Controls International, Inc. furnishes technical advice to buyer, whether or not at buyer's request, with respect to application, further manufacture or other use of the products and parts, Engineered Controls International, Inc. shall not be liable for such technical advice and buyer assumes all risks of such advice and the results thereof. NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary from State to State. The portions of this limited warranty and limitation of liability shall be considered severable and all portions which are not disallowed by applicable law shall remain in full force and effect. WARNING All Engineered Controls International, Inc. products are mechanical devices that will eventually become inoperative due to wear, corrosion and aging of components made of materials such as rubber, etc. The environment and conditions of use will determine the safe service life of these products. Periodic inspection and maintenance are essential to avoid serious injury and property damage. Many Engineered Controls International, Inc. products are manufactured components which are incorporated by others on or in other products or systems used for storage, transport, transfer and otherwise for use of toxic, flammable and dangerous liquids and gases. Such substances must be handled by experienced and trained personnel only, using accepted governmental and industrial safety procedures. NOTICE TO USERS OF PRODUCTS The Limited Warranty stated above is a factory warranty to the first purchasers of Engineered Controls International, Inc. products. Since most users have purchased these products from Engineered Controls International, Inc. distributors, the user must within thirty (30) days after the user's discovery of what user believes is a defect, notify in writing the distributor from whom he purchased the product/parts. The distributor may or may not at the distributor's option, choose to submit the product/parts to Engineered Controls International, Inc., pursuant to its Limited Warranty. Failure by buyer to give such written notice within thirty (30) days shall be deemed an absolute and unconditional waiver of buyer's claim for such defects. Acceptance of any alleged defective product/parts by Engineered Controls International, Inc.'s distributor for replacement or repairs under the terms of Engineered Controls International, Inc.'s Limited Warranty in no way obligates Engineered Controls International, Inc. to the terms of the above warranty. Because of a policy of continuous product improvement, Engineered Controls International, Inc. reserves the right to change designs, materials or specifications without notice. Printed in the USA 05-0894-0779 Instruction Sheet 7579-300A
Page 3 and 4:
General Instructions, Notices, and
Page 5:
General Instructions, Notices, and
Page 8 and 9:
Repair Kits Available By Part Numbe
Page 10 and 11:
Page 12 and 13:
Page 14:
Page 17 and 18:
Kits Available for Obsolete Part Nu
Page 20 and 21:
WARNING: Installation, disassembly,
Page 22 and 23:
Page 24 and 25:
Page 26 and 27:
Page 28 and 29:
Page 30 and 31:
Page 32 and 33:
Page 34 and 35:
Page 36 and 37:
Page 38 and 39:
Page 40 and 41:
Page 42 and 43:
Page 44 and 45:
6. Carefully place the new disc ret
Page 46 and 47:
Page 48 and 49:
of the poppet stem. 8. Lubricate ne
Page 50 and 51:
Page 52 and 53:
Page 54 and 55:
3. Apply loctite to the threads of
Page 56 and 57:
A3217F-50 Repair Kit for A3217FL &
Page 58 and 59:
1. Lubricate existing outer stem be
Page 60 and 61:
Page 62 and 63:
Disc Holder Subassembly 1. Assemble
Page 64 and 65:
Page 66 and 67:
Disc Holder Subassembly - 1. Assemb
Page 68 and 69:
Page 70 and 71:
8. Assemble the cotter pin into the
Page 72 and 73:
Page 74 and 75:
to the closed position when release
Page 76 and 77:
Page 78 and 79: WARNING: Installation, disassembly,
Page 84 and 85: 7188 Master Cylinder Repair Instruc
Page 86 and 87: ushing until holes are aligned. 9.
Page 130 and 131: 7605B-50 and A7605B-50 Repair Kits
Page 132 and 133: 9. Remove the plate gasket and disc
Page 138 and 139: Lock Lever Lever Spring Lever Pin A
Page 148 and 149: Flomatic Parts Key Component Part N
Page 150 and 151: Figure 4D: Exploded View of Flomati
Page 172 and 173: Figure 3a: Side View of Manifold As
Page 178 and 179:
Figure 4: Seat Ring Replacement Fig
Page 180 and 181:
Figure 8: Views of Manifold Assembl
Page 182 and 183:
Page 184 and 185:
Page 186 and 187:
WARNING: All gas MUST be evacuated
Page 188 and 189:
Page 191 and 192:
WARNING: Installation, usage and ma
Page 193 and 194:
WARNING: Installation and use of th
Page 195 and 196:
Installation, usage and maintenance
Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
3119A and 3120 Unloading Adapters O
Page 203 and 204:
3120 Angle Type Unloading Adapter U
Page 205 and 206:
Page 207 and 208:
Page 209 and 210:
A3209A050 1 1 /4" Internal Valve an
Page 211 and 212:
To determine if the pilot seat is o
Page 213 and 214:
Page 215 and 216:
A3210A065 1 1 /4" Internal Valve In
Page 217 and 218:
and fully opens the valve. Prematur
Page 219 and 220:
Page 221 and 222:
Page 223 and 224:
Page 225 and 226:
➠ WARNING: Installation, usage an
Page 227 and 228:
Cable Control System The cable cont
Page 229 and 230:
Page 231 and 232:
Page 233 and 234:
A3217F Series 3" Internal Valves In
Page 235 and 236:
When there is excessive volume down
Page 237 and 238:
Page 239 and 240:
A3219FA Series 4" Internal Valve In
Page 241 and 242:
opens valve. Premature closure may
Page 243 and 244:
A3219FPA Pneumatic Actuator for 4"
Page 245 and 246:
PNEUMATIC ACTUATOR INSTALLATION: NO
Page 247 and 248:
Page 249 and 250:
WARNING: Installation, usage, and m
Page 251 and 252:
Page 253 and 254:
Page 255 and 256:
Page 257 and 258:
Page 259 and 260:
Page 261 and 262:
Page 263 and 264:
Page 265 and 266:
Page 267 and 268:
Figure 4 Auxiliary Release System O
Page 269 and 270:
Page 271 and 272:
Page 273 and 274:
7781AF Emergency Shut-Off Valves In
Page 275 and 276:
Cable Attachment — see Figures 1
Page 277 and 278:
Page 279 and 280:
A7883FK & A7884FK Flomatic Internal
Page 281 and 282:
Key Components Flow Characteristics
Page 283 and 284:
Page 285 and 286:
Page 287 and 288:
Page 289 and 290:
Relief Valve Replacement Before ins
Page 291:
SUGGESTED MAINTENANCE GUIDE MultiPo
show all

Repair Kits Available By Part Number Section 2 Page - GAMECO

Create successful ePaper yourself

Delete template?

Save as template?