Repair Kits Available By Part Number Section 2 Page - GAMECO

More documents

Recommendations

Info

WARNING: Installation, disassembly, repair and maintenance must be performed only by qualified personnel All gas MUST be evacuated from the system before starting repairs. Installation, usage and maintenance of this product must be in compliance with all Engineered Controls International, Inc. instructions as well as requirements and provisions of NFPA #54, NFPA #58, DOT, ANSI, all applicable federal, state, provincial and local standards, codes, regulations, and laws. Inspection and maintenance on a periodic basis is essential. Be sure all instructions are read and understood before installation, operation and maintenance. These instructions must be passed along to the end user of the product. CAUTION: Contact or inhalation of liquid propane, ammonia and their vapors can cause serious injury or death! NH 3 and LP-Gas must be released outdoors in air currents that will insure dispersion to prevent exposure to people and livestock. LP-Gas must be kept far enough from any open flame or other source of ignition to prevent fire or explosion! LP-Gas is heavier than air and may not disperse or evaporate rapidly if released in still air. Disassembly & <strong>Repair</strong> Procedure NOTE: Maintenance may be performed with the valve installed or with valve removed from the line. In either case, the gas supply must be isolated from the line by closing a separate shut-off valve. Before starting repairs, open handwheel as far as it will go. CAUTION: Do not apply force after valve is fully open. A. Disassembly 1. Using a 15 /16" wrench with a handle of sufficient length to develop 1250 in/lbs torque, remove four nuts from the bonnet by turning counterclockwise and lift bonnet away from the valve body. 2. Remove body gasket and discard. TO INSTALL NEW SEAT DISC: 3. Clamp the square section of bonnet in a vise. 4. While holding the hex section of the seat disc retainer with a wrench, use another wrench to remove the jam nut. 5. Remove seat disc retainer washer and save for reassembly, take out and discard seat disc. A7515-50 Assembly for A7515AP, A7516AP, A7517AP, A7517FP, A7518AP and A7518FP Shut-Off Valves 6. Soak new seat disc (A7515-4) in water prior to installation. 7. Press seat disc into recess of seat disc retainer. 8. Place disc retainer washer over threaded portion of seat disc retainer. 9. Apply Loctite cement (5555LT271) to the first three threads of retainer. CAUTION: Do not allow Loctite to contact seat disc. 10. Thread on jam nut and tighten with a wrench until seat disc is fully compressed against lip of seat disc retainer, about 300 in/lbs. torque is required. 11. Stake nut in two places at retainer thread to prevent loosening. See figure 2. Note: If no further repairs are required, disregard steps A-12 through A- 17 and B-1 through B-9 of the instructions. Finish reassembly by following steps B-10 through B-14 only. TO INSTALL ALL OF THE A7515-50 REPAIR PARTS, FOLLOW ALL OF THE REMAINING IN- STRUCTIONS. 12. Remove handwheel locknut by turning counterclockwise with a small wrench to allow removal of washer and handwheel. 13. Using a 1 5 /8" wrench with a handle of sufficient length to develop at least 2000 in/lbs. torque, turn seal housing counterclockwise and carefully remove from bonnet. CAUTION: Do not mar finish of stem. 14 Remove and discard pressure seal rings and O-ring from seal housing. Clean old cement residue from seal housing threads with a wire brush and make sure interior is free of dirt and foreign particles. Figure 1- A7515AP A7515-13 Locknut A7515-37 Washer A7515-15B Handwheel * A7515-25 O-Ring A7515-19 Seal Housing * A7515-42 Pressure Seal Ring (3) * A7515-9 Jam Ring A7515-10 Gasket * A7515-21 Washer A7515-17 Spring A7515-14 Stem A7515-2 Bonnet A7515-43 Stud (4) A7515-18 Nut (4) * A7515-8 Gasket A7515-26 Seat Disc A7515-12 Stem Holder A7515-16 Stem Retainer (2) * 7188-10 Roll Pin (2) A7515-5 Seat Disc & Retainer Assembly * A7515-4 Seat Disc Body A985B Plug (Not Illustrated) ** 5555GS-3 Grease ** 5555LT271 Loctite Cement ** 5555PL Litharge Cement Figure 2 – A7515-5 Seat Disc & Retainer Assembly Seat Disc Retainer A7515-4 Seat Disc Seat Disc Retainer Washer Jam Nut stake here * These items are included in the A7515-50 assembly recommended for most repairs. ** Must be ordered separately from Engineered Controls International, Inc.
15. Using a small wrench on the square section, screw stem down and out through the bottom of bonnet by turning clockwise (as viewed from top). CAUTION: If stem is scratched or scored, a new one must be installed. 16. Inspect stem threads and mating threads in bonnet, if any threads show definite wear, discard part and install a new one. (See illustrated parts list for order number.) 17. Remove and discard seal housing gasket and jam ring from bonnet, save washer and spring for reassembly. Inspect bonnet and clean if necessary, interior must be free of dirt, residue and foreign particles. B. Reassembly 1. Apply grease (5555GS-3) liberally to threads of stem and bonnet. 2. Screw the stem clockwise (as viewed from seat disc) into the bottom of bonnet with great care to avoid damaging stem finish. 3. Install new seat housing gasket (A7515-10), old spring and washer, and new jam ring (A7515-9) over stem and into bonnet. 4. Install new O-ring (A7515-25) in groove of seal housing. 5. Apply a thin film of grease to the pressure seal rings (A7515-42) and carefully insert one at a time into the full depth of the seal housing. 6. Prepare cement using instructions supplied with Litharge cement Kit (5555PL). 7. Apply 1 /8" stripes of cement across seal housing threads in three places, 120° apart. 8. Place seal housing carefully over the stem to avoid damaging the edges of seal rings and thread into bonnet clockwise. Tighten to 1400-1600 in/lbs. torque, using a suitable 1 5 /8" wrench. 9. Place handwheel on stem, secure with washer and locknut and tighten with a small wrench. 10. Install new gasket (A7515-8) in body. CAUTION: Stem must be in full open (valve back seated) position when bonnet is assembled to valve body to prevent seat disc from being forced against seat. 11. Align bonnet with body and lower carefully over studs. 12. Thread on four nuts and tighten to 1000 in/lbs torque, using a suitable 15 /16" wrench. 13. Turn handwheel clockwise to closed position. 14. Pressurize system, check valve for proper operation and check all seal points for leaks by applying soapy water solution. NOTICE LP-Gas is extremely flammable and explosive. Failure to install parts exactly as described in the instructions could result in a product that will not perform satisfactorily. Even if parts are correctly installed, the product might fail to perform satisfactorily if other parts are worn, corroded or dirty. Improper repair can cause leaks and malfunction, which could result in bodily injury and property damage. Any such use or installation of parts must ONLY be done by experienced and trained personnel using accepted governmental and industrial safety procedures. Most Engineered Controls International, Inc. products are listed with Underwriters Laboratories as manufactured. If repaired, the continued validity of the UL listing is contingent upon proper inspection to determine what needs repairing, proper repair using Engineered Controls International, Inc. parts and procedures, and proper testing for leakage and performance following repairs and installation. Engineered Controls International, Inc. assumes no responsibility or liability for performance of products repaired in the field. It must be clearly understood that the person or organization repairing the product assumes total responsibility for performance of the product. LIMITED WARRANTY AND LIMITATION OF LIABILITY Limited Warranty Engineered Controls International, Inc. warrants products and repair kits manufactured by it to be free from defects in materials and workmanship under normal use and service for a period of 12 months from the date of installation or operation or 18 months from the date of shipment from the factory, whichever is earlier. If within thirty days after buyer's discovery of what buyer believes is a defect, buyer notifies Engineered Controls International, Inc. thereof in writing, Engineered Controls International, Inc., at its option, and within forty-five days, will repair, replace F.O.B. point of manufacture, or refund the purchase price of that part or product found by it to be defective. Failure of buyer to give such written notice within thirty days shall be deemed an absolute and unconditional waiver of any and all claims of buyer arising out of such defect.. This warranty does not extend to any product or part that is not installed and used in accordance with Engineered Controls International, Inc.'s printed instructions, all applicable state and local regulations, and all applicable national standards, such as those promulgated by NFPA, DOT and ANSI. This warranty does not extend to any product or part that has been damaged by accident, misuse, abuse or neglect, nor does it extend to any product or part which has been modified, altered, or repaired in the field. Except as expressly set forth above, and subject to the limitation of liability below, Engineered Controls International, Inc. makes NO OTHER WARRANTY, EX- PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR- POSE, with respect to its products and parts, whether used alone or in combination with others. Engineered Controls International, Inc. disclaims all warranties not stated herein. Limitation of Liability Engineered Controls International, Inc.'s total liability for any and all losses and damages arising out of any cause whatsoever shall in no event exceed the purchase price of the products or parts in respect of which such cause arises, whether such cause be based on theories of contract, negligence, strict liability, tort or otherwise. Engineered Controls International, Inc. shall not be liable for incidental, consequential or punitive damages or other losses. Engineered Controls International, Inc. shall not be liable for, and buyer assumes liability for, all personal injury and property damage connected with the handling, transportation, possession, further manufacture, other use or resale of products, whether used alone or in combination with any other products or material. If Engineered Controls International, Inc. furnishes technical advice to buyer, whether or not at buyer's request, with respect to application, further manufacture or other use of the products and parts, Engineered Controls International, Inc. shall not be liable for such technical advice and buyer assumes all risks of such advice and the results thereof. NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary from State to State. The portions of this limited warranty and limitation of liability shall be considered severable and all portions which are not disallowed by applicable law shall remain in full force and effect. WARNING All Engineered Controls International, Inc. products are mechanical devices that will eventually become inoperative due to wear, corrosion and aging of components made of materials such as rubber, etc. The environment and conditions of use will determine the safe service life of these products. Periodic inspection and maintenance are essential to avoid serious injury and property damage. Many Engineered Controls International, Inc. products are manufactured components which are incorporated by others on or in other products or systems used for storage, transport, transfer and otherwise for use of toxic, flammable and dangerous liquids and gases. Such substances must be handled by experienced and trained personnel only, using accepted governmental and industrial safety procedures. NOTICE TO USERS OF PRODUCTS The Limited Warranty stated above is a factory warranty to the first purchasers of Engineered Controls International, Inc. products. Since most users have purchased these products from Engineered Controls International, Inc. distributors, the user must within thirty (30) days after the user's discovery of what user believes is a defect, notify in writing the distributor from whom he purchased the product/parts. The distributor may or may not at the distributor's option, choose to submit the product/parts to Engineered Controls International, Inc., pursuant to its Limited Warranty. Failure by buyer to give such written notice within thirty (30) days shall be deemed an absolute and unconditional waiver of buyer's claim for such defects. Acceptance of any alleged defective product/parts by Engineered Controls International, Inc.'s distributor for replacement or repairs under the terms of Engineered Controls International, Inc.'s Limited Warranty in no way obligates Engineered Controls International, Inc. to the terms of the above warranty. Because of a policy of continuous product improvement, Engineered Controls International, Inc. reserves the right to change designs, materials or specifications without notice. Printed in the USA 04-0894-0586 Instruction Sheet A7515-300
Page 3 and 4:
General Instructions, Notices, and
Page 5:
General Instructions, Notices, and
Page 8 and 9:
Repair Kits Available By Part Numbe
Page 10 and 11:
Page 12 and 13:
Page 14:
Page 17 and 18:
Kits Available for Obsolete Part Nu
Page 20 and 21:
WARNING: Installation, disassembly,
Page 22 and 23:
Page 24 and 25:
Page 26 and 27:
Page 28 and 29:
Page 30 and 31:
Page 32 and 33:
Page 34 and 35:
Page 36 and 37:
Page 38 and 39:
Page 40 and 41:
Page 42 and 43:
Page 44 and 45:
6. Carefully place the new disc ret
Page 46 and 47:
Page 48 and 49:
of the poppet stem. 8. Lubricate ne
Page 50 and 51:
Page 52 and 53:
Page 54 and 55:
3. Apply loctite to the threads of
Page 56 and 57:
A3217F-50 Repair Kit for A3217FL &
Page 58 and 59: 1. Lubricate existing outer stem be
Page 60 and 61: WARNING: Installation, disassembly,
Page 62 and 63: Disc Holder Subassembly 1. Assemble
Page 66 and 67: Disc Holder Subassembly - 1. Assemb
Page 70 and 71: 8. Assemble the cotter pin into the
Page 74 and 75: to the closed position when release
Page 84 and 85: 7188 Master Cylinder Repair Instruc
Page 86 and 87: ushing until holes are aligned. 9.
Page 130 and 131: 7605B-50 and A7605B-50 Repair Kits
Page 132 and 133: 9. Remove the plate gasket and disc
Page 138 and 139: Lock Lever Lever Spring Lever Pin A
Page 148 and 149: Flomatic Parts Key Component Part N
Page 150 and 151: Figure 4D: Exploded View of Flomati
Page 158 and 159:
Page 160 and 161:
Page 162 and 163:
Page 164 and 165:
Page 166 and 167:
Page 168 and 169:
Page 170 and 171:
Page 172 and 173:
Figure 3a: Side View of Manifold As
Page 174 and 175:
Page 176 and 177:
Page 178 and 179:
Figure 4: Seat Ring Replacement Fig
Page 180 and 181:
Figure 8: Views of Manifold Assembl
Page 182 and 183:
Page 184 and 185:
Page 186 and 187:
WARNING: All gas MUST be evacuated
Page 188 and 189:
Page 191 and 192:
WARNING: Installation, usage and ma
Page 193 and 194:
WARNING: Installation and use of th
Page 195 and 196:
Installation, usage and maintenance
Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
3119A and 3120 Unloading Adapters O
Page 203 and 204:
3120 Angle Type Unloading Adapter U
Page 205 and 206:
Page 207 and 208:
Page 209 and 210:
A3209A050 1 1 /4" Internal Valve an
Page 211 and 212:
To determine if the pilot seat is o
Page 213 and 214:
Page 215 and 216:
A3210A065 1 1 /4" Internal Valve In
Page 217 and 218:
and fully opens the valve. Prematur
Page 219 and 220:
Page 221 and 222:
Page 223 and 224:
Page 225 and 226:
➠ WARNING: Installation, usage an
Page 227 and 228:
Cable Control System The cable cont
Page 229 and 230:
Page 231 and 232:
Page 233 and 234:
A3217F Series 3" Internal Valves In
Page 235 and 236:
When there is excessive volume down
Page 237 and 238:
Page 239 and 240:
A3219FA Series 4" Internal Valve In
Page 241 and 242:
opens valve. Premature closure may
Page 243 and 244:
A3219FPA Pneumatic Actuator for 4"
Page 245 and 246:
PNEUMATIC ACTUATOR INSTALLATION: NO
Page 247 and 248:
Page 249 and 250:
WARNING: Installation, usage, and m
Page 251 and 252:
Page 253 and 254:
Page 255 and 256:
Page 257 and 258:
Page 259 and 260:
Page 261 and 262:
Page 263 and 264:
Page 265 and 266:
Page 267 and 268:
Figure 4 Auxiliary Release System O
Page 269 and 270:
Page 271 and 272:
Page 273 and 274:
7781AF Emergency Shut-Off Valves In
Page 275 and 276:
Cable Attachment — see Figures 1
Page 277 and 278:
Page 279 and 280:
A7883FK & A7884FK Flomatic Internal
Page 281 and 282:
Key Components Flow Characteristics
Page 283 and 284:
Page 285 and 286:
Page 287 and 288:
Page 289 and 290:
Relief Valve Replacement Before ins
Page 291:
SUGGESTED MAINTENANCE GUIDE MultiPo
show all

Repair Kits Available By Part Number Section 2 Page - GAMECO

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?