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Repair Kits Available By Part Number Section 2 Page - GAMECO

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8. Assemble the cotter pin into the pivot pin hole. Spread and turn back<br />

the cotter pin legs around the pivot pin shaft.<br />

9. Bench test the actuating mechanism by applying 0 to 35 psig air<br />

pressure to the actuator two or three times while checking for<br />

binding or interference. Be sure it operates smoothly and freely.<br />

Test Procedures<br />

1. Open and close the valve three or four times. Check for smooth<br />

operation and proper opening and closing of the main seat (1 1 /8"<br />

nominal opening). See caution note in test #2.<br />

2. If the manual actuator is used, the release lever should snap back<br />

to the closed position when released from the open position.<br />

CAUTION: Stand clear of the handle when releasing from the open<br />

position, via the lever eye bolts, as the handle snaps back with<br />

force. The stop screw on the handle should clear the lever when the<br />

lever is fully actuated.<br />

Do not put any valve into service that does not pass the mechanical test.<br />

Follow ECII instruction sheet A3219-300 for valve installation and<br />

operation. Follow ECII instruction sheet A3219-301 for the pneumatic<br />

actuator installation and operation.<br />

Strainer Screw<br />

Strainer Washer<br />

Strainer Top<br />

Strainer<br />

Disc Holder Screws (4)<br />

Disc Holder<br />

* Main Seat Disc<br />

* Poppet Seat Disc<br />

Disc Seal Retainer<br />

Bonnet<br />

Bonnet Screws (8)<br />

Seat Ring<br />

Poppet Spring<br />

*Cotter Pin<br />

Roller<br />

*Denotes <strong>Part</strong>s Included in <strong>Repair</strong> Kit<br />

(*5555GP Grease Kit-Not Shown)<br />

* Poppet Bearing<br />

* Seat Seal O-Ring<br />

* Upper Flange Seal O-Ring<br />

Valve Body<br />

Stem<br />

* Lower Flange<br />

Seal O-Ring<br />

Roller Actuator<br />

* Inner Stem Bearing<br />

Roller Pin<br />

Jam Pin<br />

Lockwasher<br />

Jam Nut<br />

* Cotter Pin<br />

Fuse Assembly<br />

Channel Spacer<br />

Channel<br />

Lockwashers (2)<br />

Channel Screw (2)<br />

Retaining Ring<br />

Spring Retainer<br />

Excess Flow Spring<br />

* Seal Gland Gasket<br />

Stem Seal Spring<br />

Stem Washer<br />

* Stem Jam Ring<br />

Poppet<br />

* Stem Seal Rings (3)<br />

* Outer Stem Bearing<br />

* Stem O-Ring<br />

Seal Gland<br />

* Dirt Seal<br />

Collar Washer<br />

Collar<br />

* Pivot Pin<br />

Pivot Pin Washer<br />

Locknut<br />

* Lever Release Spring<br />

Pivot Pin<br />

Eye Bolt (2)<br />

Release Lever<br />

* Stop Screw<br />

* Bumper<br />

Handle<br />

Screw<br />

Jam Pin<br />

Lockwasher<br />

Nut<br />

* Cotter Pin

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