Repair Kits Available By Part Number Section 2 Page - GAMECO

More documents

Recommendations

Info

WARNING: Installation, disassembly, repair and maintenance must be performed only by qualified personnel. Repair kit 19104-80 is designed to repair the ECII ® 19104-1AB MultiBonnet ® ONLY. The most visible features of this MultiBonnet ® include: 1) a circular nameplate identifying the assembly as a MultiBonnet ® –– located between the body of the valve and the lower hex of the bonnet, 2) double wrenching flats and 3) a non-rising stem. Be sure the bonnet to be repaired has these features. Attempting to repair a standard style bonnet with this kit would be hazardous and could result in personal injury and property damage. MultiBonnet ® Assembly MultiBonnet ® Nameplate Lower Hex Section 13 /16" wrenching flats Standard Style Bonnets Cannot be repaired with the 19104-80 repair kit Upper Packing Assembly 3 /4" wrenching flats Handwheel Self Tapping Screw There are two ways to repair the ECII MultiBonnet ® : 1. Valve closed -- valve should be fully closed if it is installed on tank or cylinder that is pressurized but not connected to an operating LP-Gas system. 2. Valve open -- valve should be fully open and back seated if it is installed on a tank or cylinder that is pressurized and connected to an operating LP-Gas system. Installation, usage and maintenance of this product must be in compliance with all Engineered Controls International, Inc. instructions as well as requirements and provisions of NFPA #54, NFPA #58, DOT, ANSI, all applicable federal, state, provincial and local standards, codes, regulations and laws. Inspection and maintenance on a periodic basis is essential. Be sure all instructions are read and understood before installation, operation and maintenance. These instructions must be passed along to the end user of the product. CAUTION: Contact or inhalation of liquid propane, ammonia and their vapors can cause serious injury or death! NH3 and LP- Gas must be released outdoors in air currents that will insure dispersion to prevent exposure to people and livestock. LP- Gas must be kept far enough from any open flame or other source of ignition to prevent fire or explosion! LP-Gas is heavier than air and will not disperse or evaporate rapidly if released in still air. Disassembly and Repair Procedure CAUTION: READ THROUGH ALL OF THESE INSTRUCTIONS, INCLUDING THE NOTICE AND WARNINGS ON THE BACK OF THIS SHEET BEFORE BEGINNING ANY DISASSEMBLY OR REPAIR. 19104-80 Repair Kit for the MultiBonnet ® Assembly NOTE: Repair must be performed in a clean area. Hands, clothing, tools and work area must be completely free of oil, grease and foreign matter to prevent contamination of component parts and valves. WARNING: This procedure ONLY applies to replacement of a genuine ECII ® 19104-1AB MultiBonnet ® Assembly. Do not attempt this procedure with any other product. A. Disassembly VALVE CLOSED -- If valve is installed on a tank or cylinder that is pressurized but not connected to an operating LP-Gas system follow these steps: 1. Turn handwheel clockwise to insure valve is fully closed. CAUTION: Do not apply force after valve is fully closed. 2. Remove self tapping screw and handwheel and save both for reassembly. NOTE: Grip the handwheel firmly to hold it in position when removing the self tapping screw. 3. Attach a 13 /16" wrench to lower hex section (section with notches) to hold bonnet assembly in place. 4. Attach 3 /4" wrench to upper packing assembly and turn counterclockwise. 5. Remove and discard upper packing assembly. 6. Inspect lower body of bonnet assembly and clean if necessary. Be sure interior is clean and free of dirt, residue and foreign particles. Be sure assembly is in good repair. VALVE OPEN -- If valve is installed on a tank or cylinder that contains LP-Gas and is connected to an operating LP-Gas system follow these steps: 1. Turn handwheel counterclockwise as far as it will go, to backseat the stem assembly. CAUTION: Do not apply force after valve is fully open. NOTE: The bonnet must be completely backseated before proceeding with repairs. 2. Follow steps 2 - 6 in the above disassembly procedure. There are (2) two Upper Packing Nuts included with this repair kit, shown in the illustrations below. Compare the nut removed during Disassembly with the nuts included in this kit. Determine which new nut to use for this repair. 19104-3L Nut 19104-3S Nut .314" .308" Side View One Groove Top View On MultiBonnets ® manufactured before June 1991 and after December 1993: Use nut identified by a .314 drill through the top of the nut and a single groove machined into the top of the nut. Two Grooves Top View Side View On MultiBonnets ® manufactured from June 1991 to December 1993: Use nut identified by a .308" drill through the top of the nut and two grooves machined into the top of the nut.
B. Reassembly VALVE CLOSED 1. Carefully position the two O-rings with the appropriate Upper Packing Assembly as shown. Do not nick the O-rings during placement. 2. Thread the appropriate upper packing assembly into lower bonnet assembly. NOTE: To prevent loosening the lower bonnet assembly hold it with a 13 /16" wrench on the lower hex section (the section with notches). NOTE: Be sure both o-rings are in place before attachment. 3. Tighten upper packing assembly to 50-75 in/lbs. using a suitable 3 /4" wrench. 4. Assemble handwheel to valve stem and secure with the self tapping screw. Hold handwheel and tighten screw securely with a screwdriver. 5. Check valve for proper operation by cycling 1 /4 to 1 /2 turn in a clockwise and counterclockwise direction. Close valve, pressurize system, and check all seal points for leaks by applying a high quality leak detection solution. VALVE OPEN 1. Follow steps 1 - 3 in reassembly procedure above. 2. Check all seal points for leaks by applying a high quality leak detection solution. Do not shut off or cycle the valve. NOTICE LP-Gas is extremely flammable and explosive. Failure to install parts exactly as described in the instructions could result in a product that will not perform satisfactorily. Even if parts are correctly installed, the product might fail to perform satisfactorily if other parts are worn, corroded or dirty. Improper repair can cause leaks and malfunction, which could result in bodily injury and property damage. Any such use or installation of parts must ONLY be done by experienced and trained personnel using accepted governmental and industrial safety procedures. Most Engineered Controls International, Inc. products are listed with Underwriters Laboratories as manufactured. If repaired, the continued validity of the UL listing is contingent upon proper inspection to determine what needs repairing, proper repair using Engineered Controls International, Inc. parts and procedures, and proper testing for leakage and performance following repairs and installation. Engineered Controls International, Inc. assumes no responsibility or liability for performance of products repaired in the field. It must be clearly understood that the person or organization repairing the product assumes total responsibility for performance of the product. LIMITED WARRANTY AND LIMITATION OF LIABILITY Limited Warranty Engineered Controls International, Inc. warrants products and repair kits manufactured by it to be free from defects in materials and workmanship under normal use and service for a period of 12 months from the date of installation or operation or 18 months from the date of shipment from the factory, whichever is earlier. If within thirty days after buyer's discovery of what buyer believes is a defect, buyer notifies Engineered Controls International, Inc. thereof in writing, Engineered Controls International, Inc., at its option, and within forty-five days, will repair, replace F.O.B. point of manufacture, or refund the purchase price of that part or product found by it to be defective. Failure of buyer to give such written notice within thirty days shall be deemed an absolute and unconditional waiver of any and all claims of buyer arising out of such defect.. This warranty does not extend to any product or part that is not installed and used in accordance with Engineered Controls International, Inc.'s printed instructions, all applicable state and local regulations, and all applicable national standards, such as those promulgated by NFPA, DOT and ANSI. This warranty does not extend to any product or part that has been damaged by accident, misuse, abuse or neglect, nor does it extend to any product or part which has been modified, altered, or repaired in the field. Except as expressly set forth above, and subject to the limitation of liability below, Engineered Controls International, Inc. makes NO OTHER WARRANTY, EX- PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR- POSE, with respect to its products and parts, whether used alone or in combination with others. Engineered Controls International, Inc. disclaims all warranties not stated herein. Limitation of Liability Engineered Controls International, Inc.'s total liability for any and all losses and damages arising out of any cause whatsoever shall in no event exceed the purchase price of the products or parts in respect of which such cause arises, whether such cause be based on theories of contract, negligence, strict liability, tort or otherwise. Engineered Controls International, Inc. shall not be liable for incidental, consequential or punitive damages or other losses. Engineered Controls International, Inc. shall not be liable for, and buyer assumes liability for, all personal injury and property damage connected with the handling, transportation, possession, further manufacture, other use or resale of products, whether used alone or in combination with any other products or material. If Engineered Controls International, Inc. furnishes technical advice to buyer, whether or not at buyer's request, with respect to application, further manufacture or other use of the products and parts, Engineered Controls International, Inc. shall not be liable for such technical advice and buyer assumes all risks of such advice and the results thereof. NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary from State to State. The portions of this limited warranty and limitation of liability shall be considered severable and all portions which are not disallowed by applicable law shall remain in full force and effect. WARNING All Engineered Controls International, Inc. products are mechanical devices that will eventually become inoperative due to wear, corrosion and aging of components made of materials such as rubber, etc. The environment and conditions of use will determine the safe service life of these products. Periodic inspection and maintenance are essential to avoid serious injury and property damage. Many Engineered Controls International, Inc. products are manufactured components which are incorporated by others on or in other products or systems used for storage, transport, transfer and otherwise for use of toxic, flammable and dangerous liquids and gases. Such substances must be handled by experienced and trained personnel only, using accepted governmental and industrial safety procedures. NOTICE TO USERS OF PRODUCTS The Limited Warranty stated above is a factory warranty to the first purchasers of Engineered Controls International, Inc. products. Since most users have purchased these products from Engineered Controls International, Inc. distributors, the user must within thirty (30) days after the user's discovery of what user believes is a defect, notify in writing the distributor from whom he purchased the product/parts. The distributor may or may not at the distributor's option, choose to submit the product/parts to Engineered Controls International, Inc., pursuant to its Limited Warranty. Failure by buyer to give such written notice within thirty (30) days shall be deemed an absolute and unconditional waiver of buyer's claim for such defects. Acceptance of any alleged defective product/parts by Engineered Controls International, Inc.'s distributor for replacement or repairs under the terms of Engineered Controls International, Inc.'s Limited Warranty in no way obligates Engineered Controls International, Inc. to the terms of the above warranty. Because of a policy of continuous product improvement, Engineered Controls International, Inc. reserves the right to change designs, materials or specifications without notice. Printed in the USA 04-0195-1088 Instruction Sheet 19104-800
Page 3 and 4:
General Instructions, Notices, and
Page 5:
General Instructions, Notices, and
Page 8 and 9:
Repair Kits Available By Part Numbe
Page 10 and 11:
Page 12 and 13:
Page 14:
Page 17 and 18:
Kits Available for Obsolete Part Nu
Page 20 and 21:
WARNING: Installation, disassembly,
Page 22 and 23:
Page 24 and 25:
Page 26 and 27:
Page 28 and 29:
Page 30 and 31:
Page 32 and 33:
Page 34 and 35:
Page 36 and 37:
Page 38 and 39:
Page 40 and 41:
Page 42 and 43:
Page 44 and 45:
6. Carefully place the new disc ret
Page 46 and 47:
Page 48 and 49:
of the poppet stem. 8. Lubricate ne
Page 50 and 51:
Page 52 and 53:
Page 54 and 55:
3. Apply loctite to the threads of
Page 56 and 57:
A3217F-50 Repair Kit for A3217FL &
Page 58 and 59:
1. Lubricate existing outer stem be
Page 60 and 61:
Page 62 and 63:
Disc Holder Subassembly 1. Assemble
Page 64 and 65:
Page 66 and 67:
Disc Holder Subassembly - 1. Assemb
Page 68 and 69:
Page 70 and 71:
8. Assemble the cotter pin into the
Page 72 and 73:
Page 74 and 75:
to the closed position when release
Page 76 and 77:
Page 78 and 79:
Page 80 and 81:
Page 82 and 83:
Page 84 and 85:
7188 Master Cylinder Repair Instruc
Page 86 and 87:
ushing until holes are aligned. 9.
Page 88 and 89:
Page 90 and 91:
Page 92 and 93:
Page 94 and 95:
Page 96 and 97:
Page 98 and 99:
Page 100 and 101:
Page 102 and 103:
Page 104 and 105:
Page 106 and 107:
Page 108 and 109:
Page 110 and 111:
Page 112 and 113:
Page 114 and 115:
Page 116 and 117:
Page 118 and 119:
Page 120 and 121:
Page 122 and 123:
Page 124 and 125:
Page 126 and 127:
Page 128 and 129:
Page 130 and 131:
7605B-50 and A7605B-50 Repair Kits
Page 132 and 133:
9. Remove the plate gasket and disc
Page 134 and 135:
Page 136 and 137:
Page 138 and 139: Lock Lever Lever Spring Lever Pin A
Page 140 and 141: WARNING: Installation, disassembly,
Page 148 and 149: Flomatic Parts Key Component Part N
Page 150 and 151: Figure 4D: Exploded View of Flomati
Page 172 and 173: Figure 3a: Side View of Manifold As
Page 178 and 179: Figure 4: Seat Ring Replacement Fig
Page 180 and 181: Figure 8: Views of Manifold Assembl
Page 186 and 187: WARNING: All gas MUST be evacuated
Page 191 and 192: WARNING: Installation, usage and ma
Page 193 and 194: WARNING: Installation and use of th
Page 195 and 196: Installation, usage and maintenance
Page 201 and 202: 3119A and 3120 Unloading Adapters O
Page 203 and 204: 3120 Angle Type Unloading Adapter U
Page 209 and 210: A3209A050 1 1 /4" Internal Valve an
Page 211 and 212: To determine if the pilot seat is o
Page 215 and 216: A3210A065 1 1 /4" Internal Valve In
Page 217 and 218: and fully opens the valve. Prematur
Page 225 and 226: ➠ WARNING: Installation, usage an
Page 227 and 228: Cable Control System The cable cont
Page 233 and 234: A3217F Series 3" Internal Valves In
Page 235 and 236: When there is excessive volume down
Page 239 and 240:
A3219FA Series 4" Internal Valve In
Page 241 and 242:
opens valve. Premature closure may
Page 243 and 244:
A3219FPA Pneumatic Actuator for 4"
Page 245 and 246:
PNEUMATIC ACTUATOR INSTALLATION: NO
Page 247 and 248:
WARNING: Installation, usage and ma
Page 249 and 250:
WARNING: Installation, usage, and m
Page 251 and 252:
Page 253 and 254:
Page 255 and 256:
Page 257 and 258:
Page 259 and 260:
Page 261 and 262:
Page 263 and 264:
Page 265 and 266:
Page 267 and 268:
Figure 4 Auxiliary Release System O
Page 269 and 270:
Page 271 and 272:
Page 273 and 274:
7781AF Emergency Shut-Off Valves In
Page 275 and 276:
Cable Attachment — see Figures 1
Page 277 and 278:
Page 279 and 280:
A7883FK & A7884FK Flomatic Internal
Page 281 and 282:
Key Components Flow Characteristics
Page 283 and 284:
Page 285 and 286:
Page 287 and 288:
Page 289 and 290:
Relief Valve Replacement Before ins
Page 291:
SUGGESTED MAINTENANCE GUIDE MultiPo
show all

Repair Kits Available By Part Number Section 2 Page - GAMECO

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?