Repair Kits Available By Part Number Section 2 Page - GAMECO

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WARNING: Installation, disassembly, repair and maintenance must be performed only by qualified personnel. Remove all pressure from system before removing filling connector, then release lever lock and lift lever to vertical (valve open) position. Remove entire valve from line before performing repairs. Installation, usage and maintenance of this product must be in compliance with all Engineered Controls International, Inc. instructions as well as requirements and provisions of NFPA #54, NFPA #58, DOT, ANSI, all applicable federal, state, provincial and local standards, codes, regulations and laws. Inspection and maintenance on a periodic basis is essential. Be sure all instructions are read and understood before installation, operation and maintenance. These instructions must be passed along to the end user of the product. CAUTION: Contact or inhalation of liquid propane, ammonia and their vapors can cause serious injury or death! NH 3 and LP-Gas must be released outdoors in air currents that will insure dispersion to prevent exposure to people and livestock. LP-Gas must be kept far enough from any open flame or other source of ignition to prevent fire or explosion! LP-Gas is heavier than air and may not disperse or evaporate rapidly if released in still air. Disassembly and Repair Procedure CAUTION: READ THROUGH ALL OF THESE INSTRUCTIONS, IN- CLUDING THE NOTICE AND WARNINGS ON THE BACK OF THIS SHEET, BEFORE BEGINNING ANY DISASSEMBLY OR REPAIR. NOTE: Repairs must be performed in a clean area. Hands, clothing, tools and work area must be completely free of oil, grease and foreign matter to prevent contamination of component parts and valves. Before repairing valve, thoroughly examine valve lever and all associated parts for excessive wear. Check valve handle for proper function, and ACME threads for excessive wear and damage. Check surface of filling connector that seats on filler valve gasket when the valve is used, and make sure it has a smooth surface. Any components that are not in good condition and fully operational should be replaced during repairs. Disassembly: 1. Clamp valve body in a vise by hex section of body inlet. 2. With valve lever in open position, remove entire bonnet assembly by turning clockwise (left-hand thread), using a 1 11 /16" wrench. 3. Remove upper gasket and discard. 4. Clean cement residue from body threads using a wire brush. Thoroughly clean all parts of body assembly. Set valve body assembly aside for later reassembly. 5. Return lever to horizontal (valve closed) position. 6. Knock out groove pin with a 1 /4" drift pin. 7. Remove lever. Discard bonnet washer. 8. Pull stem assembly, together with lower spring, out from bottom of bonnet and keep together. Carefully inspect stem for scoring or scratches in stem seal area. Deep grooves or scars are cause for replacement of the stem and spring. 9. Clamp the hex section of bonnet in a vise. Turn seal housing counterclockwise with a wrench and carefully remove from bonnet. 10. Remove housing washer, jam ring, pressure seal rings and O-ring from seal housing and discard. 11. Remove upper spring and bonnet gasket from bonnet. Discard gasket and save spring for reassembly. 12. Place seat disc retainer end of valve assembly (removed in step 2) in a vise with the slotted end up. NOTE: Make sure end of disc retainer sticks out of vise enough to expose seat disc and retaining screw. 13. Remove retaining screw by turning counterclockwise with a large screwdriver, and discard old seat disc. 14. Remove old Loctite from threads of disc retainer with a wire brush. 15. Press new seat disc in place over center of seat disc retainer. Large diameter of seat disc is inserted first. 16. Apply Loctite sparingly to threads of retaining screw and thread into seat disc retainer using 30 in/lbs torque. A7797-50 Repair Kit for A7797 Quick-Acting Hose-End Valves Lock Lever Lever Spring 17. Remove assembly from vise. * Denotes parts included in repair kit Lever * Bonnet Washer * O-Ring Seal Housing * Pressure Seal Rings Jam Ring * Housing Washer Upper Spring * Bonnet Gasket Bonnet Lower Spring Stem Stem Gasket Connector Cap Screw Guide Seat Disc Retainer * Seat Disc Retaining Screw Lever Pin Grove Pin * Upper Gasket Body Lower Gasket Nipple Handle Assembly Lower Body
Reassembly: 1. Clamp the hex section of bonnet in a vise with seal housing end up. 2. Install new bonnet gasket, old upper spring, new housing washer and new jam ring into bonnet. 3. Lubricate and install new O-ring in groove of seal housing (lubricant 5555GS-3, not included). 4. Apply thin film of lubricant to pressure seal rings and carefully insert them one at a time into full depth of seal housing. 5. Apply 1 /8" strips of Locktite across threads in three places equally spaced around seal housing. CAUTION: Do not allow Loctite to contact gasket. Use sparingly. 6. Install seal housing into bonnet, turn clockwise and tighten to 500-600 in/lbs torque. Remove bonnet from vise. 7. Place hex end section of valve body back in vise. 8. Install new upper gasket in body. 9. Apply lubricant liberally to surface of stem, and make sure lower spring is installed on stem. Insert stem into bonnet and install assembly into body. 10. Apply 1 /8" strips of Locktite in three places equally spaced around bonnet across threads. NOTE: The bonnet must be pushed into body making sure a constant force is applied in order to engage bonnet threads into body threads. 11. Thread bonnet into body counterclockwise and tighten to 1000 in/lbs torque using a suitable size wrench. 12. Install new bonnet washer. 13. Place lever assembly on stem in horizontal (valve closed) position. 14. Align the holes in lever and stem. Install new groove pin and tap in with small hammer until flush with lever. 15. Rotate lever in complete circle. No sticking or binding should occur. 16. Depress lock lever while lifting and release while lowering valve lever to make sure locking leg falls easily over edge of bonnet. Lock lever must not contact flat surface above hex section of bonnet. 17. If necessary, disassemble to free binding parts for proper lock lever operation. 18. Replace valve in line and pressurize while in closed (lever horizontal) position. Check for proper operation and check all seal points for leaks by applying a high quality leak detection solution. If bubbles occur, repeat procedure until all leaks are stopped. NOTICE LP-Gas is extremely flammable and explosive. Failure to install parts exactly as described in the instructions could result in a product that will not perform satisfactorily. Even if parts are correctly installed, the product might fail to perform satisfactorily if other parts are worn, corroded or dirty. Improper repair can cause leaks and malfunction, which could result in bodily injury and property damage. Any such use or installation of parts must ONLY be done by experienced and trained personnel using accepted governmental and industrial safety procedures. Most Engineered Controls International, Inc. products are listed with Underwriters Laboratories as manufactured. If repaired, the continued validity of the UL listing is contingent upon proper inspection to determine what needs repairing, proper repair using Engineered Controls International, Inc. parts and procedures, and proper testing for leakage and performance following repairs and installation. Engineered Controls International, Inc. assumes no responsibility or liability for performance of products repaired in the field. It must be clearly understood that the person or organization repairing the product assumes total responsibility for performance of the product. LIMITED WARRANTY AND LIMITATION OF LIABILITY Limited Warranty Engineered Controls International, Inc. warrants products and repair kits manufactured by it to be free from defects in materials and workmanship under normal use and service for a period of 12 months from the date of installation or operation or 18 months from the date of shipment from the factory, whichever is earlier. If within thirty days after buyer's discovery of what buyer believes is a defect, buyer notifies Engineered Controls International, Inc. thereof in writing, Engineered Controls International, Inc., at its option, and within forty-five days, will repair, replace F.O.B. point of manufacture, or refund the purchase price of that part or product found by it to be defective. Failure of buyer to give such written notice within thirty days shall be deemed an absolute and unconditional waiver of any and all claims of buyer arising out of such defect.. This warranty does not extend to any product or part that is not installed and used in accordance with Engineered Controls International, Inc.'s printed instructions, all applicable state and local regulations, and all applicable national standards, such as those promulgated by NFPA, DOT and ANSI. This warranty does not extend to any product or part that has been damaged by accident, misuse, abuse or neglect, nor does it extend to any product or part which has been modified, altered, or repaired in the field. Except as expressly set forth above, and subject to the limitation of liability below, Engineered Controls International, Inc. makes NO OTHER WARRANTY, EX- PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR- POSE, with respect to its products and parts, whether used alone or in combination with others. Engineered Controls International, Inc. disclaims all warranties not stated herein. Limitation of Liability Engineered Controls International, Inc.'s total liability for any and all losses and damages arising out of any cause whatsoever shall in no event exceed the purchase price of the products or parts in respect of which such cause arises, whether such cause be based on theories of contract, negligence, strict liability, tort or otherwise. Engineered Controls International, Inc. shall not be liable for incidental, consequential or punitive damages or other losses. Engineered Controls International, Inc. shall not be liable for, and buyer assumes liability for, all personal injury and property damage connected with the handling, transportation, possession, further manufacture, other use or resale of products, whether used alone or in combination with any other products or material. If Engineered Controls International, Inc. furnishes technical advice to buyer, whether or not at buyer's request, with respect to application, further manufacture or other use of the products and parts, Engineered Controls International, Inc. shall not be liable for such technical advice and buyer assumes all risks of such advice and the results thereof. NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary from State to State. The portions of this limited warranty and limitation of liability shall be considered severable and all portions which are not disallowed by applicable law shall remain in full force and effect. WARNING All Engineered Controls International, Inc. products are mechanical devices that will eventually become inoperative due to wear, corrosion and aging of components made of materials such as rubber, etc. The environment and conditions of use will determine the safe service life of these products. Periodic inspection and maintenance are essential to avoid serious injury and property damage. Many Engineered Controls International, Inc. products are manufactured components which are incorporated by others on or in other products or systems used for storage, transport, transfer and otherwise for use of toxic, flammable and dangerous liquids and gases. Such substances must be handled by experienced and trained personnel only, using accepted governmental and industrial safety procedures. NOTICE TO USERS OF PRODUCTS The Limited Warranty stated above is a factory warranty to the first purchasers of Engineered Controls International, Inc. products. Since most users have purchased these products from Engineered Controls International, Inc. distributors, the user must within thirty (30) days after the user's discovery of what user believes is a defect, notify in writing the distributor from whom he purchased the product/parts. The distributor may or may not at the distributor's option, choose to submit the product/parts to Engineered Controls International, Inc., pursuant to its Limited Warranty. Failure by buyer to give such written notice within thirty (30) days shall be deemed an absolute and unconditional waiver of buyer's claim for such defects. Acceptance of any alleged defective product/parts by Engineered Controls International, Inc.'s distributor for replacement or repairs under the terms of Engineered Controls International, Inc.'s Limited Warranty in no way obligates Engineered Controls International, Inc. to the terms of the above warranty. Because of a policy of continuous product improvement, Engineered Controls International, Inc. reserves the right to change designs, materials or specifications without notice. Printed in the USA 03-0894-0484 Instruction Sheet A7797-300
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General Instructions, Notices, and
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General Instructions, Notices, and
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Repair Kits Available By Part Numbe
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Kits Available for Obsolete Part Nu
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WARNING: Installation, disassembly,
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6. Carefully place the new disc ret
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of the poppet stem. 8. Lubricate ne
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3. Apply loctite to the threads of
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A3217F-50 Repair Kit for A3217FL &
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1. Lubricate existing outer stem be
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Disc Holder Subassembly 1. Assemble
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Disc Holder Subassembly - 1. Assemb
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8. Assemble the cotter pin into the
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to the closed position when release
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7188 Master Cylinder Repair Instruc
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ushing until holes are aligned. 9.
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WARNING: Installation and use of th
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Installation, usage and maintenance
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WARNING: Installation, usage and ma
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3119A and 3120 Unloading Adapters O
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3120 Angle Type Unloading Adapter U
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A3209A050 1 1 /4" Internal Valve an
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To determine if the pilot seat is o
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A3210A065 1 1 /4" Internal Valve In
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and fully opens the valve. Prematur
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➠ WARNING: Installation, usage an
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Cable Control System The cable cont
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A3217F Series 3" Internal Valves In
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When there is excessive volume down
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A3219FA Series 4" Internal Valve In
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opens valve. Premature closure may
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A3219FPA Pneumatic Actuator for 4"
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PNEUMATIC ACTUATOR INSTALLATION: NO
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WARNING: Installation, usage, and m
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Figure 4 Auxiliary Release System O
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7781AF Emergency Shut-Off Valves In
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Cable Attachment — see Figures 1
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A7883FK & A7884FK Flomatic Internal
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Key Components Flow Characteristics
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Relief Valve Replacement Before ins
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SUGGESTED MAINTENANCE GUIDE MultiPo
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