Repair Kits Available By Part Number Section 2 Page - GAMECO

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NOTICE LP-Gas is extremely flammable and explosive. Failure to install parts exactly as described in the instructions could result in a product that will not perform satisfactorily. Even if parts are correctly installed, the product might fail to perform satisfactorily if other parts are worn, corroded or dirty. Improper repair can cause leaks and malfunction, which could result in bodily injury and property damage. Any such use or installation of parts must ONLY be done by experienced and trained personnel using accepted governmental and industrial safety procedures. Most Engineered Controls International, Inc. products are listed with Underwriters Laboratories as manufactured. If repaired, the continued validity of the UL listing is contingent upon proper inspection to determine what needs repairing, proper repair using Engineered Controls International, Inc. parts and procedures, and proper testing for leakage and performance following repairs and installation. Engineered Controls International, Inc. assumes no responsibility or liability for performance of products repaired in the field. It must be clearly understood that the person or organization repairing the product assumes total responsibility for performance of the product. LIMITED WARRANTY AND LIMITATION OF LIABILITY Limited Warranty Engineered Controls International, Inc. warrants products and repair kits manufactured by it to be free from defects in materials and workmanship under normal use and service for a period of 12 months from the date of installation or operation or 18 months from the date of shipment from the factory, whichever is earlier. If within thirty days after buyer's discovery of what buyer believes is a defect, buyer notifies Engineered Controls International, Inc. thereof in writing, Engineered Controls International, Inc., at its option, and within forty-five days, will repair, replace F.O.B. point of manufacture, or refund the purchase price of that part or product found by it to be defective. Failure of buyer to give such written notice within thirty days shall be deemed an absolute and unconditional waiver of any and all claims of buyer arising out of such defect.. This warranty does not extend to any product or part that is not installed and used in accordance with Engineered Controls International, Inc.'s printed instructions, all applicable state and local regulations, and all applicable national standards, such as those promulgated by NFPA, DOT and ANSI. This warranty does not extend to any product or part that has been damaged by accident, misuse, abuse or neglect, nor does it extend to any product or part which has been modified, altered, or repaired in the field. Except as expressly set forth above, and subject to the limitation of liability below, Engineered Controls International, Inc. makes NO OTHER WARRANTY, EX- PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR- POSE, with respect to its products and parts, whether used alone or in combination with others. Engineered Controls International, Inc. disclaims all warranties not stated herein. Limitation of Liability Engineered Controls International, Inc.'s total liability for any and all losses and damages arising out of any cause whatsoever shall in no event exceed the purchase price of the products or parts in respect of which such cause arises, whether such cause be based on theories of contract, negligence, strict liability, tort or otherwise. Engineered Controls International, Inc. shall not be liable for incidental, consequential or punitive damages or other losses. Engineered Controls International, Inc. shall not be liable for, and buyer assumes liability for, all personal injury and property damage connected with the handling, transportation, possession, further manufacture, other use or resale of products, whether used alone or in combination with any other products or material. If Engineered Controls International, Inc. furnishes technical advice to buyer, whether or not at buyer's request, with respect to application, further manufacture or other use of the products and parts, Engineered Controls International, Inc. shall not be liable for such technical advice and buyer assumes all risks of such advice and the results thereof. NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary from State to State. The portions of this limited warranty and limitation of liability shall be considered severable and all portions which are not disallowed by applicable law shall remain in full force and effect. WARNING All Engineered Controls International, Inc. products are mechanical devices that will eventually become inoperative due to wear, corrosion and aging of components made of materials such as rubber, etc. The environment and conditions of use will determine the safe service life of these products. Periodic inspection and maintenance are essential to avoid serious injury and property damage. Many Engineered Controls International, Inc. products are manufactured components which are incorporated by others on or in other products or systems used for storage, transport, transfer and otherwise for use of toxic, flammable and dangerous liquids and gases. Such substances must be handled by experienced and trained personnel only, using accepted governmental and industrial safety procedures. NOTICE TO USERS OF PRODUCTS The Limited Warranty stated above is a factory warranty to the first purchasers of Engineered Controls International, Inc. products. Since most users have purchased these products from Engineered Controls International, Inc. distributors, the user must within thirty (30) days after the user's discovery of what user believes is a defect, notify in writing the distributor from whom he purchased the product/parts. The distributor may or may not at the distributor's option, choose to submit the product/parts to Engineered Controls International, Inc., pursuant to its Limited Warranty. Failure by buyer to give such written notice within thirty (30) days shall be deemed an absolute and unconditional waiver of buyer's claim for such defects. Acceptance of any alleged defective product/parts by Engineered Controls International, Inc.'s distributor for replacement or repairs under the terms of Engineered Controls International, Inc.'s Limited Warranty in no way obligates Engineered Controls International, Inc. to the terms of the above warranty. Because of a policy of continuous product improvement, Engineered Controls International, Inc. reserves the right to change designs, materials or specifications without notice. Printed in USA 03-0894-0479 Instruction Sheet 7606A-301
WARNING: Installation, usage and maintenance of this product must be in compliance with all Engineered Controls International, Inc. instructions as well as requirements and provisions of NFPA # 54, NFPA #58, DOT, ANSI, all applicable federal, state, provincial and local standards, codes, regulations and laws. Inspection and maintenance on a periodic basis is essential. Installation and maintenance should be performed only by qualified personnel. Be sure all instructions are read and understood before installation, operation and maintenance. These instructions must be passed along to the end user of the product. CAUTION: Contact or inhalation of liquid propane, ammonia and their vapors can cause serious injury or death! NH3 and LP-Gas must be released outdoors in air currents that will insure dispersion to prevent exposure to people and livestock. LP-Gas must be kept far enough from any open flame or other source of ignition to prevent fire or explosion! LP-Gas is heavier than air and may not disperse or evaporate rapidly if released in still air. Foreword The 7606RM Remote Cable Release Kit has been specifically designed for versatile, multi-directional manual control of your ESV system. Cable arrangements can easily be adapted to your specific needs, allowing lines of control from 3 or more directions. The kit even permits remote release actuation from outside the fenced area of the average bulk plant. Two or more ESVs can be operated simultaneously with a single control. When installed, the entire control system remains exposed for flexibility and dependability. Pulleys are not required to change directions; nor is there need to run the cable through conduit or tubing which could cause friction or freeze up in bad weather. Extra cable clamps, etc. are available for more elaborate systems. Parts Included in the 7606RM Kit Part Number Description Quantity 7606RM-1 Cable, 100 feet 1 7605-73 Cable Clamps 16 7606RM-3 Turnbuckle 1 7606RM-2 Quick Link 1 7606RM-1 Tension Spring 1 7606RM-7 S-Hooks 8 7606RM-5 Signs 3 7606RM-301 Instructions 1 Parts Not Included • 1" Standard weight pipe for terminal posts and support posts, as needed. • 1" Standard weight tees for cable guides, as needed. • 1" Standard weight caps for terminal posts, as needed. • Concrete for setting posts. • Good quality cable cutter. • Vise grip wrench for cable clamp installation. Installation Procedure 1. Make a sketch of your plant layout, and determine where the terminating points of the remote manual release system should be. At least two remote cable lines going in two directions should be provided, in order to assure that one line will be approachable regardless of wind direction. Then, plan the cable system according to the suggestions herein, paying particular attention to how the cables are connected between primary and secondary lines of control (see figure 5). 2. Install terminal posts and support posts as required. Support posts should be placed along primary and auxiliary lines approximately 15 feet apart. 3. Install cable system, complete with tension spring (see figure 1 and 2). Adjust as necessary to provide proper shutdown action from all remote locations. 7606RM Remote Manual ESV Cable Kit Installation Instructions 4. Thoroughly test system by actuating several times, and make further adjustments as necessary. 5. Complete system should be operated frequently, and adjusted wherever necessary to keep it in ready condition. 6. It is recommended that a routing daily test procedure be established for your ESV system, as well as all other safety related equipment in the plant. Description of Control 1. The basic 7606RM Cable Control System is installed as shown in Figure 1. The primary cable (A) is stretched from the ESV location (B) to the terminal post (C), and is held taut by the tension spring (D). 2. A short length of cable (E) is attached to the ESV latch release by means of an S-hook (F) (see Figure 3) and to the primary cable with a quick link (G), leaving a slight amount of slack to prevent premature closing of the ESV. The other end of the tension spring is attached to another terminal post (H), or directly to the piping or bulkhead by means of a simple cable linkage (see Figure 2). 3. Support post (J) are mounted approximately 15 feet apart along the primary cable to prevent excessive whipping in severe windy conditions, and to help support the weight of the cable for extremely long runs. Instruction signs (K) are attached to the cable, plant fence or other suitable support in prominent locations. NOTE: If signs are installed on cable, they should be secured close to support posts, or terminal posts. 4. Final adjustment of the cable system is provided by the turnbuckle (L). 5. Pulling on the primary cable (A) at any point in its length will tighten and pull the short length of cable (E), pulling the ESV latch release to instantly close the emergency shut off valve. Letting the primary cable go will allow the ESV to be manually reopened. Description of Auxiliary Control 1. Auxiliary release cables may be installed along the primary cable (A) at any point 3 feet or more from the quick link (G) or turnbuckle (L) (see Figure 4). 2. An auxiliary post (M) is installed and a short cable (N) about 12 inches long is attached between the post and the primary cable as shown. The auxiliary release cable (O) is attached at right angles to the primary cable and run to terminal post (P), using support post (Q) as required. 3. Adjust length of auxiliary cable (O) to eliminate slack, but do not pull primary cable out of alignment. For very long auxiliary cables, it may be necessary to add a tension spring attached to another terminal post to hold it taut without affecting primary cable. 4. Simply reverse the arrangement in Figure 4 to add an auxiliary release cable on the other side of the primary cable (A). 5. Place separate auxiliary release cables at least 2 feet apart. 6. Many variations of arrangements shown are possible by applying the basic ideas shown in Figures 1 through 5 to meet individual needs. Call ECII or your Authorized Product Distributor if you need advice. Hints for Installation 1. Cut cables carefully and square for easy installation of cable clamps. 2. Squeeze clamps tightly with vise grip pliers or other tools to attach them securely to cable. Check each clamp to make sure it doesn’t slip. 3. Don’t kink cables when handling. Unwind coils carefully. A kinked cable will act as a spring, making it difficult to properly adjust control systems. 4. Squeeze each loop flat with fingers after clamping cables, to remote excessive spring action. This will make it easier to adjust the Continued on page 4
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General Instructions, Notices, and
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General Instructions, Notices, and
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Repair Kits Available By Part Numbe
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Kits Available for Obsolete Part Nu
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WARNING: Installation, disassembly,
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3. Apply loctite to the threads of
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A3217F-50 Repair Kit for A3217FL &
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1. Lubricate existing outer stem be
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Disc Holder Subassembly 1. Assemble
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Disc Holder Subassembly - 1. Assemb
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8. Assemble the cotter pin into the
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to the closed position when release
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7188 Master Cylinder Repair Instruc
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ushing until holes are aligned. 9.
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7605B-50 and A7605B-50 Repair Kits
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9. Remove the plate gasket and disc
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Lock Lever Lever Spring Lever Pin A
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Figure 3a: Side View of Manifold As
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Figure 4: Seat Ring Replacement Fig
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Figure 8: Views of Manifold Assembl
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WARNING: All gas MUST be evacuated
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WARNING: Installation, usage and ma
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WARNING: Installation and use of th
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Installation, usage and maintenance
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3119A and 3120 Unloading Adapters O
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3120 Angle Type Unloading Adapter U
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A3209A050 1 1 /4" Internal Valve an
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To determine if the pilot seat is o
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Repair Kits Available By Part Number Section 2 Page - GAMECO

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