Repair Kits Available By Part Number Section 2 Page - GAMECO
Repair Kits Available By Part Number Section 2 Page - GAMECO
Repair Kits Available By Part Number Section 2 Page - GAMECO
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
Figure 4: Seat Ring Replacement<br />
Figure 5: Bleeder Valve Detail<br />
Spring<br />
Compression Ring<br />
Seat Ring<br />
Detail of Bleeder Valve shown in<br />
back-seated position – normal<br />
operating position. Permits<br />
equalization of pressure on both<br />
sides of shut-off disc after relief<br />
valve has been reinstalled.<br />
Relief Valve Port<br />
Detail of Bleeder Valve shown in<br />
closed position. Permits pressure<br />
trapped between relief<br />
valve and shut-off disc to be<br />
bled off so relief valve can be<br />
removed.<br />
Seat Ring Replacement (See Figures 4 and 8)<br />
Disassembly:<br />
1. Remove the compression ring (outer ring) by turning<br />
counter-clockwise. Ring should be loose after 2 turns.<br />
2. Remove the seat ring (inner ring) by turning counterclockwise<br />
until the complete assembly can be lifted out of<br />
the manifold body. Discard seat ring. Save compression ring<br />
for reassembly.<br />
3. Thoroughly clean the inside threads of relief valve port with<br />
a wire brush. Be sure all sealing surfaces are clean and free<br />
of scale. Use care not to damage threads.<br />
Reassembly:<br />
1. Deburr the slots in the new seat ring assembly and new<br />
compression ring.<br />
2. Screw the seat ring assembly into the compression ring until<br />
it is flush at top.<br />
3. Apply a light grease to the seat ring body threads.<br />
4. With the shut-off disc under the relief valve port, insert seat<br />
ring and compression ring assembly into the port and screw<br />
in by hand as far as possible.<br />
5. Use a wrench to adjust the depth of the seat ring. The seat<br />
ring should be positioned so that when the shut-off disc is<br />
moved with the handwheel, the shut-off disc remains in<br />
contact with the seat ring for approximately 1 /8" of travel.<br />
6. Turn the handwheel and approach the relief valve port from<br />
both sides with the shut-off disc. Make certain that the shutoff<br />
disc does not hit the seat ring from the side before<br />
seating. Make adjustments if necessary.<br />
7. While holding the seat ring assembly in place with a wrench,<br />
tighten the compression ring.<br />
Bleeder Valve Assembly Replacement<br />
Disassembly:<br />
1. Using a 1" hex wrench, turn the bleeder valve body counterclockwise.<br />
Remove and discard assembly.<br />
2. Visually inspect the port in the manifold body. Remove any<br />
debris or scale using care not to damage threads.<br />
Reassembly:<br />
1. Open new bleeder valve assembly to a fully back-seated<br />
position by turning bleeder valve knob counter-clockwise.<br />
See Figure 5.<br />
PAGE 3<br />
2. Apply a light grease to the male threads on the bleeder valve<br />
body.<br />
3. Thread the bleeder Valve body clockwise into the manifold<br />
assembly. Tighten using a 1" wrench on bleeder valve body.<br />
Re-Installing the Manifold Assembly<br />
If the manifold was removed from the container, replace with the<br />
following steps.<br />
1. Install a new manifold gasket onto either manhole cover or<br />
neck flange. See Figure 2.<br />
Figure 6: Gasket Placement<br />
Container Flange<br />
Container<br />
All 8560 Series<br />
use ECII ® Gasket<br />
#7564-48<br />
All 8570 Series<br />
use ECII ® Gasket<br />
#7565-48<br />
2. Mount the manifold so that the handwheel is located in a<br />
position that permits the greatest ease of reading and<br />
operation.<br />
3. Tighten the stud nuts gradually in a sequence of alternate<br />
and opposite rotation (1,5,3,7,2,6,4,8). See Figure 7.<br />
Figure 7: Sequence for Tightening Stud Nuts<br />
7<br />
8<br />
6<br />
1<br />
5<br />
2<br />
4<br />
3<br />
Stud Nut<br />
Tightening<br />
Sequence<br />
1,5,3,7,2,6,4,8