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Repair Kits Available By Part Number Section 2 Page - GAMECO

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Figure 4: Seat Ring Replacement<br />

Figure 5: Bleeder Valve Detail<br />

Spring<br />

Compression Ring<br />

Seat Ring<br />

Detail of Bleeder Valve shown in<br />

back-seated position – normal<br />

operating position. Permits<br />

equalization of pressure on both<br />

sides of shut-off disc after relief<br />

valve has been reinstalled.<br />

Relief Valve Port<br />

Detail of Bleeder Valve shown in<br />

closed position. Permits pressure<br />

trapped between relief<br />

valve and shut-off disc to be<br />

bled off so relief valve can be<br />

removed.<br />

Seat Ring Replacement (See Figures 4 and 8)<br />

Disassembly:<br />

1. Remove the compression ring (outer ring) by turning<br />

counter-clockwise. Ring should be loose after 2 turns.<br />

2. Remove the seat ring (inner ring) by turning counterclockwise<br />

until the complete assembly can be lifted out of<br />

the manifold body. Discard seat ring. Save compression ring<br />

for reassembly.<br />

3. Thoroughly clean the inside threads of relief valve port with<br />

a wire brush. Be sure all sealing surfaces are clean and free<br />

of scale. Use care not to damage threads.<br />

Reassembly:<br />

1. Deburr the slots in the new seat ring assembly and new<br />

compression ring.<br />

2. Screw the seat ring assembly into the compression ring until<br />

it is flush at top.<br />

3. Apply a light grease to the seat ring body threads.<br />

4. With the shut-off disc under the relief valve port, insert seat<br />

ring and compression ring assembly into the port and screw<br />

in by hand as far as possible.<br />

5. Use a wrench to adjust the depth of the seat ring. The seat<br />

ring should be positioned so that when the shut-off disc is<br />

moved with the handwheel, the shut-off disc remains in<br />

contact with the seat ring for approximately 1 /8" of travel.<br />

6. Turn the handwheel and approach the relief valve port from<br />

both sides with the shut-off disc. Make certain that the shutoff<br />

disc does not hit the seat ring from the side before<br />

seating. Make adjustments if necessary.<br />

7. While holding the seat ring assembly in place with a wrench,<br />

tighten the compression ring.<br />

Bleeder Valve Assembly Replacement<br />

Disassembly:<br />

1. Using a 1" hex wrench, turn the bleeder valve body counterclockwise.<br />

Remove and discard assembly.<br />

2. Visually inspect the port in the manifold body. Remove any<br />

debris or scale using care not to damage threads.<br />

Reassembly:<br />

1. Open new bleeder valve assembly to a fully back-seated<br />

position by turning bleeder valve knob counter-clockwise.<br />

See Figure 5.<br />

PAGE 3<br />

2. Apply a light grease to the male threads on the bleeder valve<br />

body.<br />

3. Thread the bleeder Valve body clockwise into the manifold<br />

assembly. Tighten using a 1" wrench on bleeder valve body.<br />

Re-Installing the Manifold Assembly<br />

If the manifold was removed from the container, replace with the<br />

following steps.<br />

1. Install a new manifold gasket onto either manhole cover or<br />

neck flange. See Figure 2.<br />

Figure 6: Gasket Placement<br />

Container Flange<br />

Container<br />

All 8560 Series<br />

use ECII ® Gasket<br />

#7564-48<br />

All 8570 Series<br />

use ECII ® Gasket<br />

#7565-48<br />

2. Mount the manifold so that the handwheel is located in a<br />

position that permits the greatest ease of reading and<br />

operation.<br />

3. Tighten the stud nuts gradually in a sequence of alternate<br />

and opposite rotation (1,5,3,7,2,6,4,8). See Figure 7.<br />

Figure 7: Sequence for Tightening Stud Nuts<br />

7<br />

8<br />

6<br />

1<br />

5<br />

2<br />

4<br />

3<br />

Stud Nut<br />

Tightening<br />

Sequence<br />

1,5,3,7,2,6,4,8

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