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Repair Kits Available By Part Number Section 2 Page - GAMECO

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WARNING: Installation, disassembly, repair and maintenance<br />

must be performed only by qualified personnel.<br />

All gas should be evacuated from the system before starting<br />

repairs. Remove the entire valve before performing repairs.<br />

Emergency service on the lower stem assembly portion of the<br />

valve only, may be carried out with the valve installed, provided<br />

downstream pressure is relieved under the same conditions<br />

required for releasing LP-Gas, as in the caution below, and that<br />

there is positive assurance that the valve is closed tight with<br />

no leakage past the seats.<br />

Installation, usage and maintenance of this product must be in<br />

compliance with all Engineered Controls International, Inc.<br />

instructions as well as requirements and provisions of NFPA<br />

#54, NFPA #58, DOT, ANSI, all applicable federal, state, provincial<br />

and local standards, codes, regulations and laws.<br />

Inspection and maintenance on a periodic basis is essential.<br />

Be sure all instructions are read and understood before installation,<br />

operation and maintenance. These instructions must be<br />

passed along to the end user of the product.<br />

CAUTION: Contact or inhalation of liquid propane, ammonia<br />

and their vapors can cause serious injury or death! NH3and LP-<br />

Gas must be released outdoors in air currents that will insure<br />

dispersion to prevent exposure to people and livestock. LP-<br />

Gas must be kept far enough from any open flame or other<br />

source of ignition to prevent fire or explosion! LP-Gas is<br />

heavier than air and may not disperse or evaporate rapidly if<br />

released in still air.<br />

Disassembly and <strong>Repair</strong> Procedure<br />

CAUTION: READ THROUGH ALL OF THESE INSTRUCTIONS, IN-<br />

CLUDING THE NOTICE AND WARNINGS ON THE BACK OF THIS<br />

SHEET, BEFORE BEGINNING ANY DISASSEMBLY OR REPAIR.<br />

NOTE: Before repairing valve , thoroughly examine valve lever and<br />

all associated parts for excessive wear. Check handle for proper<br />

function and flange seating surfaces for excessive wear and<br />

damage. Any components that are not in good condition and not<br />

fully operational should be replaced during repairs.<br />

<strong>Repair</strong>s must be performed in a clean area. Hands, clothing, tools and<br />

work area must be completely free of oil, grease and foreign matter to<br />

prevent contamination of component parts and valves.<br />

A. Disassembly<br />

NOTE: The Standard A3217 Series valve is equipped with a manual<br />

actuator. It is possible that the valve under repair has been fitted with<br />

a pneumatic actuator. Please follow the disassembly and reassembly<br />

procedures for the appropriate actuator.<br />

1. Remove the valve actuator.<br />

Manual Actuator:<br />

a. Remove the cotter pin from the handle/stem assembly that is<br />

located in the outer most area of the stem. Save for reassembly.<br />

b. Loosen and remove steel bolt from the stem. Save bolt and<br />

washer for reassembly.<br />

c. Remove handle from stem. Save for reassembly.<br />

Pneumatic actuator:<br />

a. Remove cotter pin from pivot pin, located behind the clevis, and<br />

save for reassembly. Remove the pivot pin and washers. Save<br />

parts for reassembly.<br />

b. To remove crank arm, first remove cotter pin from crank arm and<br />

discard. Rotate the crank arm counterclockwise until the leg<br />

clears the clevis. Pull the crank arm off the stem. Remove nylon<br />

washer. Retain all parts.<br />

c. Remove and retain bracket screws and bracket lock washers.<br />

The actuator bracket can now be removed and saved.<br />

2. Using a 1 3 /8" wrench, completely loosen and carefully remove the<br />

seal gland and stem assembly from the valve.<br />

CAUTION: Use special care not to damage stem or any other<br />

parts of the valve.<br />

3. Remove the stem spring, stem washer, jam ring, and (3) stem seals<br />

from the seal gland. Discard all parts except the seal gland.<br />

4. Remove stem O-ring, dust seal, and outer stem bearing from seal<br />

gland. Discard stem O-ring and dust seal. Save outer stem bearing<br />

and seal gland for reassembly.<br />

5. Check the stem seal gland and stem for excessive wear and/or<br />

damage. Replace if necessary.<br />

B. Reassembly<br />

NOTE: Clean all parts prior to reassembly when lubrication is required<br />

use a hydrolith grease compound, not included. Apply all lubricant as<br />

a thin film.<br />

Diagram — 1<br />

Valve Body<br />

Stem<br />

Inner Stem Bearing<br />

* Stem Spring<br />

* Stem Washer<br />

* Jam Ring<br />

* Stem Seals (3)<br />

Seal Gland<br />

Outer Stem Bearing<br />

* Stem O-Ring<br />

* Dust Seal<br />

Cotter Pin<br />

Washer<br />

Steel Bolt<br />

Handle<br />

* Indicates <strong>Part</strong>s included in A3217F-50 <strong>Repair</strong> Kit.

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