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Repair Kits Available By Part Number Section 2 Page - GAMECO

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WARNING: Installation, disassembly, repair and maintenance<br />

must be performed only by qualified personnel.<br />

All gas MUST be evacuated from the system before starting<br />

repairs.<br />

Installation, usage and maintenance of this product must be<br />

in compliance with all Engineered Controls International,<br />

Inc. instructions as well as requirements and provisions of<br />

NFPA #54, NFPA #58, DOT, ANSI, all applicable federal,<br />

state, provincial and local standards, codes, regulations<br />

and laws.<br />

Inspection and maintenance on a periodic basis is essential.<br />

Be sure all instructions are read and understood before<br />

installation, operation and maintenance. These instructions<br />

must be passed along to the end user of the product.<br />

CAUTION: Contact or inhalation of liquid propane, ammonia<br />

and their vapors can cause serious injury or death! NH 3<br />

and<br />

LP-Gas must be released outdoors in air currents that will<br />

insure dispersion to prevent exposure to people and livestock.<br />

LP-Gas must be kept far enough from any open flame<br />

or other source of ignition to prevent fire or explosion! LP-<br />

Gas is heavier than air and may not disperse or evaporate<br />

rapidly if released in still air.<br />

<strong>Repair</strong> Procedure<br />

CAUTION: READ THROUGH ALL OF THESE INSTRUCTIONS,<br />

INCLUDING THE NOTICE AND WARNINGS ON THE LAST<br />

PAGE OF THIS SHEET, BEFORE BEGINNING ANY DISASSEM-<br />

BLY OR REPAIR.<br />

NOTE:<strong>Repair</strong>s must be performed in a clean area. Hands,<br />

clothing, tools and work area must be completely free of oil,<br />

grease and foreign matter to prevent contamination of component<br />

parts and valves.<br />

NOTE:Before beginning relief valve removal or inspection, be<br />

sure protective eyewear and gloves are worn. Never look directly<br />

into the relief valves at any time because they may discharge and<br />

cause bodily injury.<br />

Removing Relief Valves from Manifold Assembly<br />

1. EVACUATE ALL GAS FROM THE SYSTEM BEFORE ANY<br />

DISASSEMBLY OR REPAIR.<br />

2. Turn the positioning handwheel so that arrow on the manifold<br />

body located directly below the handwheel is positioned<br />

midway between any two adjacent numbers on the handwheel.<br />

3. Turn the knob of each bleeder valve in a clockwise<br />

direction. This should allow any remaining vapor to bleed<br />

from the hole in bleeder valve body. After the discharge has<br />

stopped, the relief valves are ready to be removed.<br />

4. Remove the weep hole deflectors from the relief valves with<br />

an appropriate wrench. This will provide clearance and a grip<br />

for removing relief valves. See Figure 1.<br />

5. Remove safety relief valves from top of manifold assembly by<br />

turning valves counter-clockwise. Relief valves may be removed<br />

using an open end wrench, monkey wrench, pipe<br />

wrench, or chain wrench applied to the hex section of the<br />

relief valve. Save valves for reassembly.<br />

NOTE: In some cases, it may be necessary to remove the<br />

positioning handwheel to facilitate removal of relief valves one<br />

and four. If this is done, carefully note position of the handwheel<br />

and replace it in exactly the same position. Position can be<br />

verified by matching the number of the closed port with the<br />

number on the handwheel and the arrow stamped on the<br />

manifold body pad directly below the handwheel.<br />

PAGE 1<br />

8560-50 Assembly For<br />

A8560 and A8570 Series<br />

Multiport ® Pressure Relief<br />

Valve Manifold Assemblies<br />

Figure 1: Relief Valve Removal<br />

Use chain wrench, open end<br />

wrench, monkey wrench, or pipe<br />

wrench applied directly on hex<br />

section only.<br />

Weep Hole Deflector<br />

Remove to provide clearance<br />

for wrench.<br />

Removing Manifold Assembly from Container<br />

The manifold assembly may be removed from the container to<br />

continue repairs. The manifold assembly does not have to be<br />

removed for repairs.<br />

1. Remove the steel nuts from the steel bolt studs above the<br />

mating flange of the manifold assembly. Nuts are removed by<br />

turning counter-clockwise. See Figure 2. Save nuts and studs<br />

for reassembly.<br />

2. Remove relief valve manifold assembly from the container.<br />

3. Remove gasket located between manifold assembly and<br />

container. Discard gasket.<br />

Figure 2: Relief Valve Installations<br />

Manifold Installed on Manhole Cover Plate<br />

Gasket<br />

Manifold<br />

Asembly<br />

Manifold Installed on Welding Neck Flange<br />

Gasket<br />

Container<br />

Manifold<br />

Asembly<br />

Container<br />

Steel Bolt Studs<br />

Steel Nuts<br />

Manhole Cover Plate<br />

Steel Bolt Studs<br />

Steel Nuts<br />

Welding Neck Flange

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