Daelim B-Bone 125cc service manual.pdf - Mojo

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A.C GENERATOR / STARTER CLUTCH STARTER COMP SAI TUBE A.C GENERATOR INSTALLTION ● Install the stator to the RH. Crankcase cover. ● Clean the tapered portion of the crankshaft. ● Clean the inside part of the flywheel. ● Check the woodruff key, install the flywheel by aligning the groove with the woodruff key. ● Temporarily install the flywheel nut, hold the flywheel with the universal holder, or remove the LH. crankcase cover and tighten the flywheel nut with the specified torque. TORQUE VALVE : 5.0~6.0kgf m TOOL : UNIVERSAL HOLDER ● Hold the drive face with drive face holder and install the cooling fan. ● Install the LH. crankcase cover. TORQUE : 0.8~1.2kgf m ● Install the RH. Shroud. ● Connect the A.C.G wiring coupler and connector to the wire harness, and install the wiring with the clamp. ● Install rear under cover. ● Install the muffler. COOLING FAN SAI REED VALVE SAI PIPE RH. CRANK CASE COVER RH. CRANKCASE COVER ● Remove the following parts. - Rear under cover. - Ex. Muffler. - Rear swing arm. - RH shroud. - Cooling fan. - A.C.G starter comp. - SAI reed valve. ● Loosen the flange bolt securing the RH. Crankcase cover. ● Remove the RH crankcase cover. 9-4
A.C GENERATOR / STARTER CLUTCH ● Remove the RH. Crankcase cover gasket and dowelpin. REDUCTION GEAR STARTING CLUTCH GASKET DOWEL PIN OIL PUMP OIL SEAL RH. CRANK CASE COVER REDUCTION GEAR STARTER REDUCTION GEAR SHAFT 9-5
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How to use this manual This manual
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SERVICE INFORMATION 1,910mm 750mm 1
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SERVICE INFORMATION 1-4
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SERVICE INFORMATION GENERAL SAFETY
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SERVICE INFORMATION 13. Check the s
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SERVICE INFORMATION CAUTION WHEN WI
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SERVICE INFORMATION •Insert the c
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MEMO
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INSPECTIONS/ADJUSTMENTS 2-2
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INSPECTIONS/ADJUSTMENTS FUEL PUMP F
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INSPECTIONS/ADJUSTMENTS TIMINCT HOl
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INSPECTIONS/ADJUSTMENTS MASTER CYLI
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INSPECTIONS/ADJUSTMENTS TIRE PRESSU
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MEMO
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EXTERNAL PARTS MAINTENANCE PROCEDUR
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EXTERNAL PARTS SPEEDOMETER ●Remov
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EXTERNAL PARTS SPECIAL SCREW REAR U
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EXTERNAL PARTS ●Remove the inner
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MEMO
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LUBRICATION SYSTEM Inclusion of wat
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LUBRICATION SYSTEM FLANGE BOLTS OIL
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LUBRICATION SYSTEM INNER ROTOR OUTE
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LUBRICATION SYSTEM RADIATOR OIL CHE
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EMS(Engine Management System) 1. CA
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EMS(Engine Management System) 3. TE
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EMS(Engine Management System) FAIL-
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EMS(Engine Management System) HOW T
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EMS(Engine Management System) HOW T
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EMS(Engine Management System) CENTE
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EMS(Engine Management System) DISAS
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EMS(Engine Management System) INJEC
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EMS(Engine Management System) MAPAT
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EMS(Engine Management System) Check
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EMS(Engine Management System) 10. T
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EMS(Engine Management System) Check
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EMS(Engine Management System) 1)CHE
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EMS(Engine Management System) ISA I
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EMS(Engine Management System) CHECK
Page 84 and 85: EMS(Engine Management System) 1) CH
Page 86 and 87: EMS(Engine Management System) 14.CH
Page 88 and 89: EMS(Engine Management System) ● C
Page 90 and 91: EMS(Engine Management System) 4) Ch
Page 92 and 93: EMS(Engine Management System) FUEL
Page 94 and 95: EMS(Engine Management System) 17.HO
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Page 102 and 103: FUEL SYSTEM TROUBLESHOOTING The veh
Page 104 and 105: FUEL SYSTEM THROTTLE CABLE LOCK NUT
Page 106 and 107: FUEL SYSTEM ● Remove the main jet
Page 108 and 109: FUEL SYSTEM COMPRESS STRAIGHT ! NOT
Page 110 and 111: FUEL SYSTEM When idling, check to
Page 112 and 113: FUEL SYSTEM ● Check the gaskets.
Page 114 and 115: ENGINE REMOVAL/INSTALLATION DRAIN P
Page 116 and 117: LH. CRANKCASE COVER/CONTINUOUSLY VA
Page 118 and 119: LH.CRANK CASE COVER/CONTINUOUSLY VA
Page 130 and 131: A.C GENERATOR / STARTER CLUTCH STAR
Page 132 and 133: A.C GENERATOR / STARTER CLUTCH SAI
Page 136 and 137: A.C GENERATOR / STARTER CLUTCH REDU
Page 138 and 139: A.C GENERATOR / STARTER CLUTCH STAR
Page 140 and 141: CYLINDER HEAD / VALVES FLANGE NUT I
Page 142 and 143: CYLINDER HEAD / VALVES TOOLS VALVE
Page 144 and 145: CYLINDER HEAD / VALVES ● Remove t
Page 146 and 147: CYLINDER HEAD / VALVES ● Remove t
Page 148 and 149: CYLINDER HEAD / VALVES VALVE GUIDE
Page 150 and 151: CYLINDER HEAD / VALVES ● Using a
Page 152 and 153: CYLINDER HEAD / VALVES ● Tap the
Page 154 and 155: CYLINDER HEAD / VALVES CAM SHAFT
Page 156 and 157: CYLINDER / PISTON CYLINDER TOP RING
Page 158 and 159: CYLINDER / PISTON CYLINDER CYLINDER
Page 160 and 161: CYLINDER / PISTON 11-4
Page 162 and 163: CYLINDER / PISTON CYLINDER GASKET P
Page 164 and 165: TRANSMISSION/CRANKSHAFT/CRANK CASE
Page 176 and 177: FRONT WHEEL/FRONT FORK/STEERING STE
Page 178 and 179: FRONT WHEEL/FRONT FORK/STEERING TRO
Page 180 and 181: FRONT WHEEL/FRONT FORK/STEERING STE
Page 182 and 183: FRONT WHEEL/FRONT FORK/STEERING SPE
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FRONT WHEEL/FRONT FORK/STEERING ●
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FRONT WHEEL/FRONT FORK/STEERING FRO
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FRONT WHEEL/FRONT FORK/STEERING FOR
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REAR WHEEL/SUSPENSION/REAR SWING AR
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MEMO
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BRAKE SYSTEM 15-0
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BRAKE SYSTEM TROUBLESHOOTING Brake
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BRAKE SYSTEM BREEDER VALVE BREEDER
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BRAKE SYSTEM RR. CALIPER LOCK PLATE
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BRAKE SYSTEM LH CALIPER BODY HANGER
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BRAKE SYSTEM CALIPER COMP RH.SIM(DC
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BRAKE SYSTEM PISTON INSPECTION ●
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CHARGING SYSTEM 15A 16-0
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CHARGING SYSTEM TROUBLESHOOTING No
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CHARGING SYSTEM AMPERE METER BATTER
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IGNITION SYSTEM IGNITION SYSYTEM SI
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IGNITION SYSTEM TROUBLESHOOTING No
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IGNITION SYSTEM IGNITION COIL INSPE
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STARTER SYSTEM STARTER SYSTEM CABLE
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STARTER SYSTEM TROUBLESHOOTING Star
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STARTER SYSTEM BRUSH ● Remove the
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STARTER SYSTEM STARTER MAGNETIC SWI
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MEMO
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LIGHTS/SWITCHES/HORN HEAD LIGHT HEA
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LIGHTS/SWITCHES/HORN MAIN SWITCH MA
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LIGHTS/SWITCHES/HORN FUEL TANK FUEL
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MEMO
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20-2. WIRING DIAGRAM (EURO-3) WIRIN
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SM57-0902-01E
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