Daelim B-Bone 125cc service manual.pdf - Mojo

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EMS(Engine Management System) HOW TO SHOW THE FAULT CODE There are two methods to show the Fault codes. First, the methods to show in engine operation In engine operation, when there is something wrong in each part of EMS, the MIL keeps light on without the light on/off function of MIL in order for driver to acknowledge defect. This time, so for checking the fault code, stop the vehicle and engine, and in the ignition key on, by checking the number of lighting, the fault code can be verified.(refer to the fault code table) Second,the ways of indication only turn on the ignition key. When only ignition key is on and if the defect of each part brings out, the MIL keeps showing the Fault code of defect part repeatedly in order to give defect information to driver. △! CAUTION If the MILon when engine is working, engine is able to be operated by fail safe. However, in the event that Injector, Fuel pump, Ignition coil has something wrong, vehicle may not been driven and engine not started HOW TO READ THE FAULT CODE The fault codes are showed as 2 digits on the MIL of EMS. Only one defect code is showed up to prior sequence of defects. This time, that fault code is repeatedly showed. E.g. ) The Fault code of ISA ON OFF 1.5 sec 3 sec 1 flashing cycle : 0.5 sec If many problems will happened in the EMS parts at the same time only one fault code is displayed by the priority, however, the ECU is remembers all the fault codes. After revise the code, remove the memorized fault code by the method of warm up.(5-10) (Refer to remove the fault codes) When the vehicle is checked using the diagnosis tool. - If the vehicle is check using the malfunction diagnosis tool, all fault code check is possible. 5-8
EMS(Engine Management System) FAULT CODES TABLE MIL INDICATION (The number of blinks) Fault code no. Priority order Description 00 - No failure 21 1 Injection valve failure(IV) 22 2 Idle speed actuator failure (ISA) 23 3 Electrical fuel pump failure (EFP) 12 4 Intake Manifold absolute pressure signal failure (IMP) 13 5 Throttle position signal failure (TPS) 24 6 O2 sensor heater output failure (LSH) 14 7 Lambda signal failure (VLS) 15 8 Engine temperature signal failure (TENG) 16 9 Breathing air temperature signal failure (TBA) 28 11 Malfunction indicate lamp failure (MIL) 5-9
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How to use this manual This manual
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SERVICE INFORMATION 1,910mm 750mm 1
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SERVICE INFORMATION 1-4
Page 10 and 11: SERVICE INFORMATION 1-6
Page 12 and 13: SERVICE INFORMATION 1-8
Page 14 and 15: SERVICE INFORMATION GENERAL SAFETY
Page 16 and 17: SERVICE INFORMATION 13. Check the s
Page 18 and 19: SERVICE INFORMATION CAUTION WHEN WI
Page 20 and 21: SERVICE INFORMATION •Insert the c
Page 22 and 23: MEMO
Page 24 and 25: INSPECTIONS/ADJUSTMENTS 2-2
Page 26 and 27: INSPECTIONS/ADJUSTMENTS FUEL PUMP F
Page 28 and 29: INSPECTIONS/ADJUSTMENTS TIMINCT HOl
Page 30 and 31: INSPECTIONS/ADJUSTMENTS MASTER CYLI
Page 32 and 33: INSPECTIONS/ADJUSTMENTS TIRE PRESSU
Page 36 and 37: EXTERNAL PARTS MAINTENANCE PROCEDUR
Page 38 and 39: EXTERNAL PARTS SPEEDOMETER ●Remov
Page 40 and 41: EXTERNAL PARTS SPECIAL SCREW REAR U
Page 42 and 43: EXTERNAL PARTS ●Remove the inner
Page 46 and 47: LUBRICATION SYSTEM Inclusion of wat
Page 48 and 49: LUBRICATION SYSTEM FLANGE BOLTS OIL
Page 50 and 51: LUBRICATION SYSTEM INNER ROTOR OUTE
Page 52 and 53: LUBRICATION SYSTEM RADIATOR OIL CHE
Page 54 and 55: EMS(Engine Management System) 1. CA
Page 56 and 57: EMS(Engine Management System) 3. TE
Page 58 and 59: EMS(Engine Management System) FAIL-
Page 62 and 63: EMS(Engine Management System) HOW T
Page 64 and 65: EMS(Engine Management System) CENTE
Page 66 and 67: EMS(Engine Management System) DISAS
Page 68 and 69: EMS(Engine Management System) INJEC
Page 70 and 71: EMS(Engine Management System) MAPAT
Page 72 and 73: EMS(Engine Management System) Check
Page 74 and 75: EMS(Engine Management System) 10. T
Page 76 and 77: EMS(Engine Management System) Check
Page 78 and 79: EMS(Engine Management System) 1)CHE
Page 80 and 81: EMS(Engine Management System) ISA I
Page 82 and 83: EMS(Engine Management System) CHECK
Page 84 and 85: EMS(Engine Management System) 1) CH
Page 86 and 87: EMS(Engine Management System) 14.CH
Page 88 and 89: EMS(Engine Management System) ● C
Page 90 and 91: EMS(Engine Management System) 4) Ch
Page 92 and 93: EMS(Engine Management System) FUEL
Page 94 and 95: EMS(Engine Management System) 17.HO
Page 102 and 103: FUEL SYSTEM TROUBLESHOOTING The veh
Page 104 and 105: FUEL SYSTEM THROTTLE CABLE LOCK NUT
Page 106 and 107: FUEL SYSTEM ● Remove the main jet
Page 108 and 109: FUEL SYSTEM COMPRESS STRAIGHT ! NOT
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FUEL SYSTEM When idling, check to
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FUEL SYSTEM ● Check the gaskets.
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ENGINE REMOVAL/INSTALLATION DRAIN P
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LH. CRANKCASE COVER/CONTINUOUSLY VA
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LH.CRANK CASE COVER/CONTINUOUSLY VA
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A.C GENERATOR / STARTER CLUTCH STAR
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A.C GENERATOR / STARTER CLUTCH SAI
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A.C GENERATOR / STARTER CLUTCH REDU
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CYLINDER HEAD / VALVES FLANGE NUT I
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CYLINDER HEAD / VALVES TOOLS VALVE
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CYLINDER HEAD / VALVES ● Remove t
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CYLINDER HEAD / VALVES ● Remove t
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CYLINDER HEAD / VALVES VALVE GUIDE
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CYLINDER HEAD / VALVES ● Using a
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CYLINDER HEAD / VALVES ● Tap the
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CYLINDER HEAD / VALVES CAM SHAFT
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CYLINDER / PISTON CYLINDER TOP RING
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CYLINDER / PISTON CYLINDER CYLINDER
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CYLINDER / PISTON 11-4
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CYLINDER / PISTON CYLINDER GASKET P
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TRANSMISSION/CRANKSHAFT/CRANK CASE
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FRONT WHEEL/FRONT FORK/STEERING STE
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FRONT WHEEL/FRONT FORK/STEERING TRO
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FRONT WHEEL/FRONT FORK/STEERING STE
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FRONT WHEEL/FRONT FORK/STEERING SPE
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FRONT WHEEL/FRONT FORK/STEERING ●
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FRONT WHEEL/FRONT FORK/STEERING FRO
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FRONT WHEEL/FRONT FORK/STEERING FOR
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REAR WHEEL/SUSPENSION/REAR SWING AR
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MEMO
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BRAKE SYSTEM 15-0
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BRAKE SYSTEM TROUBLESHOOTING Brake
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BRAKE SYSTEM BREEDER VALVE BREEDER
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BRAKE SYSTEM RR. CALIPER LOCK PLATE
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BRAKE SYSTEM LH CALIPER BODY HANGER
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BRAKE SYSTEM CALIPER COMP RH.SIM(DC
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BRAKE SYSTEM PISTON INSPECTION ●
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CHARGING SYSTEM 15A 16-0
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CHARGING SYSTEM TROUBLESHOOTING No
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CHARGING SYSTEM AMPERE METER BATTER
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IGNITION SYSTEM IGNITION SYSYTEM SI
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IGNITION SYSTEM TROUBLESHOOTING No
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IGNITION SYSTEM IGNITION COIL INSPE
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STARTER SYSTEM STARTER SYSTEM CABLE
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STARTER SYSTEM TROUBLESHOOTING Star
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STARTER SYSTEM BRUSH ● Remove the
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STARTER SYSTEM STARTER MAGNETIC SWI
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MEMO
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LIGHTS/SWITCHES/HORN HEAD LIGHT HEA
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LIGHTS/SWITCHES/HORN MAIN SWITCH MA
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LIGHTS/SWITCHES/HORN FUEL TANK FUEL
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MEMO
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20-2. WIRING DIAGRAM (EURO-3) WIRIN
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SM57-0902-01E
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