Daelim B-Bone 125cc service manual.pdf - Mojo

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EMS(Engine Management System) HOW TO REMOVE THE FAULT CODE Remove the fault codes in two ways; First) Full warm up 1. Starting the engine. - The MIL blinks continuously because the ECU memorized the fault code yet. 2. Full warm up the engine (keep idling five minutes) 3. Turn off the ignition key after full warm up the engine 4. Turn on the ignition key again, and check whether the fault code is disappeared or not. After full warm up, it is possible to check the fault code is removed with the ignition key on/off. If many problems happened in the EMS parts at the same time, only one defect code will is displayed by the priority order. Even thought repair a fault and remove the memorized fault code, another fault code blinks. at this time, revise the fault and remove the memorized fault code by the warm up. Second) Malfunction diagnosis tool (refer to the scan user’s <strong>manual</strong>) EMS TROUBLE SHOOTING Inspection before diagnosis Inspection the following before malfunction diagnosis. Quantity of engine oil and leakage Quantity of fuel and leakage Blocked of air cleaner Condition of battery Free play of throttle cable Cutting of fuse Leakage of emission gas Connection of each coupler 5-10
CENTER COVER SEAT SUPPORT PIPE EMS(Engine Management System) 6. ECU (ELECTRONIC CONTROL UNIT) REMOVE ● Remove the seat support pipe. ● Remove the center cover. △! CAUTION ●Before disassemble, the key is off. ● Remove the ECU coupler. ● Loosen the 4 flange bolts and remove the ECU. FLANGE BOLT ECU ASSEMBLY ● Assembly is the reverse order of removal. △! CAUTION ●Be sure to assemble the ECU ground wire. (The color is green) 5-11
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How to use this manual This manual
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SERVICE INFORMATION 1,910mm 750mm 1
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SERVICE INFORMATION 1-4
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SERVICE INFORMATION 1-6
Page 12 and 13: SERVICE INFORMATION 1-8
Page 14 and 15: SERVICE INFORMATION GENERAL SAFETY
Page 16 and 17: SERVICE INFORMATION 13. Check the s
Page 18 and 19: SERVICE INFORMATION CAUTION WHEN WI
Page 20 and 21: SERVICE INFORMATION •Insert the c
Page 22 and 23: MEMO
Page 24 and 25: INSPECTIONS/ADJUSTMENTS 2-2
Page 26 and 27: INSPECTIONS/ADJUSTMENTS FUEL PUMP F
Page 28 and 29: INSPECTIONS/ADJUSTMENTS TIMINCT HOl
Page 30 and 31: INSPECTIONS/ADJUSTMENTS MASTER CYLI
Page 32 and 33: INSPECTIONS/ADJUSTMENTS TIRE PRESSU
Page 36 and 37: EXTERNAL PARTS MAINTENANCE PROCEDUR
Page 38 and 39: EXTERNAL PARTS SPEEDOMETER ●Remov
Page 40 and 41: EXTERNAL PARTS SPECIAL SCREW REAR U
Page 42 and 43: EXTERNAL PARTS ●Remove the inner
Page 46 and 47: LUBRICATION SYSTEM Inclusion of wat
Page 48 and 49: LUBRICATION SYSTEM FLANGE BOLTS OIL
Page 50 and 51: LUBRICATION SYSTEM INNER ROTOR OUTE
Page 52 and 53: LUBRICATION SYSTEM RADIATOR OIL CHE
Page 54 and 55: EMS(Engine Management System) 1. CA
Page 56 and 57: EMS(Engine Management System) 3. TE
Page 58 and 59: EMS(Engine Management System) FAIL-
Page 60 and 61: EMS(Engine Management System) HOW T
Page 64 and 65: EMS(Engine Management System) CENTE
Page 66 and 67: EMS(Engine Management System) DISAS
Page 68 and 69: EMS(Engine Management System) INJEC
Page 70 and 71: EMS(Engine Management System) MAPAT
Page 72 and 73: EMS(Engine Management System) Check
Page 74 and 75: EMS(Engine Management System) 10. T
Page 76 and 77: EMS(Engine Management System) Check
Page 78 and 79: EMS(Engine Management System) 1)CHE
Page 80 and 81: EMS(Engine Management System) ISA I
Page 82 and 83: EMS(Engine Management System) CHECK
Page 84 and 85: EMS(Engine Management System) 1) CH
Page 86 and 87: EMS(Engine Management System) 14.CH
Page 88 and 89: EMS(Engine Management System) ● C
Page 90 and 91: EMS(Engine Management System) 4) Ch
Page 92 and 93: EMS(Engine Management System) FUEL
Page 94 and 95: EMS(Engine Management System) 17.HO
Page 102 and 103: FUEL SYSTEM TROUBLESHOOTING The veh
Page 104 and 105: FUEL SYSTEM THROTTLE CABLE LOCK NUT
Page 106 and 107: FUEL SYSTEM ● Remove the main jet
Page 108 and 109: FUEL SYSTEM COMPRESS STRAIGHT ! NOT
Page 110 and 111: FUEL SYSTEM When idling, check to
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FUEL SYSTEM ● Check the gaskets.
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ENGINE REMOVAL/INSTALLATION DRAIN P
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LH. CRANKCASE COVER/CONTINUOUSLY VA
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LH.CRANK CASE COVER/CONTINUOUSLY VA
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A.C GENERATOR / STARTER CLUTCH STAR
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A.C GENERATOR / STARTER CLUTCH SAI
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A.C GENERATOR / STARTER CLUTCH REDU
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CYLINDER HEAD / VALVES FLANGE NUT I
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CYLINDER HEAD / VALVES TOOLS VALVE
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CYLINDER HEAD / VALVES ● Remove t
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CYLINDER HEAD / VALVES ● Remove t
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CYLINDER HEAD / VALVES VALVE GUIDE
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CYLINDER HEAD / VALVES ● Using a
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CYLINDER HEAD / VALVES ● Tap the
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CYLINDER HEAD / VALVES CAM SHAFT
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CYLINDER / PISTON CYLINDER TOP RING
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CYLINDER / PISTON CYLINDER CYLINDER
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CYLINDER / PISTON 11-4
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CYLINDER / PISTON CYLINDER GASKET P
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TRANSMISSION/CRANKSHAFT/CRANK CASE
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FRONT WHEEL/FRONT FORK/STEERING STE
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FRONT WHEEL/FRONT FORK/STEERING TRO
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FRONT WHEEL/FRONT FORK/STEERING STE
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FRONT WHEEL/FRONT FORK/STEERING SPE
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FRONT WHEEL/FRONT FORK/STEERING ●
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FRONT WHEEL/FRONT FORK/STEERING FRO
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FRONT WHEEL/FRONT FORK/STEERING FOR
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REAR WHEEL/SUSPENSION/REAR SWING AR
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MEMO
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BRAKE SYSTEM 15-0
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BRAKE SYSTEM TROUBLESHOOTING Brake
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BRAKE SYSTEM BREEDER VALVE BREEDER
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BRAKE SYSTEM RR. CALIPER LOCK PLATE
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BRAKE SYSTEM LH CALIPER BODY HANGER
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BRAKE SYSTEM CALIPER COMP RH.SIM(DC
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BRAKE SYSTEM PISTON INSPECTION ●
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CHARGING SYSTEM 15A 16-0
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CHARGING SYSTEM TROUBLESHOOTING No
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CHARGING SYSTEM AMPERE METER BATTER
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IGNITION SYSTEM IGNITION SYSYTEM SI
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IGNITION SYSTEM TROUBLESHOOTING No
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IGNITION SYSTEM IGNITION COIL INSPE
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STARTER SYSTEM STARTER SYSTEM CABLE
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STARTER SYSTEM TROUBLESHOOTING Star
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STARTER SYSTEM BRUSH ● Remove the
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STARTER SYSTEM STARTER MAGNETIC SWI
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MEMO
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LIGHTS/SWITCHES/HORN HEAD LIGHT HEA
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LIGHTS/SWITCHES/HORN MAIN SWITCH MA
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LIGHTS/SWITCHES/HORN FUEL TANK FUEL
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MEMO
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20-2. WIRING DIAGRAM (EURO-3) WIRIN
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SM57-0902-01E
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