Daelim B-Bone 125cc service manual.pdf - Mojo

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CYLINDER HEAD / VALVES FLANGE NUT IN VALVE ROCKER ARM EX. VALVE ROCKER ARM CAM SHAFT HORDER CAM SHAFT COMP EX. VALVE INLET VALVE CARBURETOR INSULATOR CYLINDER HEAD COMP SAI PIPE CYLINDER HEAD GASKET 10-0
10. CYLINDER HEAD / VALVES CYLINDER HEAD / VALVES SERVICE INFORMATION·· 10-1 TROUBLESHOOTING···· 10-2 CAMSHAFT········ 10-3 CYLINDER HEAD ····· 10-5 VALVE SPRINGS ······ 10-6 VALVES ········· 10-6 VALVE GUIDES······ 10-7 VALVE SEATS ······ 10-8 CYLINDER HEAD ASSEMBLY·10-12 CAMSHAFT ASSEMBLY···10-13 SERVICE INFORMATION GENERAL SAFETY ● The rocker arm and the camshaft can be <strong>service</strong>d without removing the engine. However, the engine must be removed from the frame to maintain the cylinder head. ● The oil of camshaft oil is supplied through the cylinder head oil hole. Clean the oil hole prior to assembling the cylinder head. SPECIFICATIONS Unit : mm ITEM STANDARD VALUE SERVICE LIMIT ROCKER ARM ROCKER ARM INNER DIAMETER 12.016 - 12.034 12.060 ROCKER ARM SHAFT OUTER DIAMETER 11.982 - 12.000 11.950 CAMSHAFT CAM HEIGHT IN 33.835 - 33.995 33.625 EX 33.984 - 34.144 33.765 CYLINDER HEAD WARPAGE - - VALVE SPRING FREE LENGTH IN 37.21 36.90 EX 37.21 36.90 IN 4.972 - 4.984 4.920 VALVE STEM OUTER DIAMETER VALVE EX 4.952 - 4.964 4.900 VALVE GUIDE VALVE GUIDE INNER DIAMETER IN,EX 5.000 - 5.012 5.030 CLEARANCE BETWEEN IN 0.016 - 0.040 0.090 STEM AND GUIDE EX 0.036 - 0.060 0.120 VALVE SEAT WIDTH 0.8 - 1.0 1.4 10 TORQUE VALUES CAM CHAIN TENSIONER PIVOT BOLT SPARK PLUG CAMSHAFT HOLDER 8mm NUT CAM CHAIN TENSIONER MOUNTING BOLT CAM CHAIN TENSIONER SEALING SCREW CYLINDER HEAD COVER BOLT CYLINDER HEAD BOLT TAPPET ADJUST NUT 1.0 kgf·m 1.2 kgf·m 2.0 kgf·m 1.2 kgf·m 0.4 kgf·m 0.9kgf·m 1.1 kgf·m 0.8 kgf·m 10-1
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How to use this manual This manual
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SERVICE INFORMATION 1,910mm 750mm 1
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SERVICE INFORMATION 1-4
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SERVICE INFORMATION GENERAL SAFETY
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SERVICE INFORMATION 13. Check the s
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SERVICE INFORMATION CAUTION WHEN WI
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SERVICE INFORMATION •Insert the c
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MEMO
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INSPECTIONS/ADJUSTMENTS 2-2
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INSPECTIONS/ADJUSTMENTS FUEL PUMP F
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INSPECTIONS/ADJUSTMENTS TIMINCT HOl
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INSPECTIONS/ADJUSTMENTS MASTER CYLI
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INSPECTIONS/ADJUSTMENTS TIRE PRESSU
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MEMO
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EXTERNAL PARTS MAINTENANCE PROCEDUR
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EXTERNAL PARTS SPEEDOMETER ●Remov
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EXTERNAL PARTS SPECIAL SCREW REAR U
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EXTERNAL PARTS ●Remove the inner
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MEMO
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LUBRICATION SYSTEM Inclusion of wat
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LUBRICATION SYSTEM FLANGE BOLTS OIL
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LUBRICATION SYSTEM INNER ROTOR OUTE
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LUBRICATION SYSTEM RADIATOR OIL CHE
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EMS(Engine Management System) 1. CA
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EMS(Engine Management System) 3. TE
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EMS(Engine Management System) FAIL-
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EMS(Engine Management System) HOW T
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EMS(Engine Management System) HOW T
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EMS(Engine Management System) CENTE
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EMS(Engine Management System) DISAS
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EMS(Engine Management System) INJEC
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EMS(Engine Management System) MAPAT
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EMS(Engine Management System) Check
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EMS(Engine Management System) 10. T
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EMS(Engine Management System) Check
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EMS(Engine Management System) 1)CHE
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EMS(Engine Management System) ISA I
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EMS(Engine Management System) CHECK
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EMS(Engine Management System) 1) CH
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EMS(Engine Management System) 14.CH
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EMS(Engine Management System) ● C
Page 90 and 91: EMS(Engine Management System) 4) Ch
Page 92 and 93: EMS(Engine Management System) FUEL
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Page 102 and 103: FUEL SYSTEM TROUBLESHOOTING The veh
Page 104 and 105: FUEL SYSTEM THROTTLE CABLE LOCK NUT
Page 106 and 107: FUEL SYSTEM ● Remove the main jet
Page 108 and 109: FUEL SYSTEM COMPRESS STRAIGHT ! NOT
Page 110 and 111: FUEL SYSTEM When idling, check to
Page 112 and 113: FUEL SYSTEM ● Check the gaskets.
Page 114 and 115: ENGINE REMOVAL/INSTALLATION DRAIN P
Page 116 and 117: LH. CRANKCASE COVER/CONTINUOUSLY VA
Page 118 and 119: LH.CRANK CASE COVER/CONTINUOUSLY VA
Page 130 and 131: A.C GENERATOR / STARTER CLUTCH STAR
Page 132 and 133: A.C GENERATOR / STARTER CLUTCH SAI
Page 136 and 137: A.C GENERATOR / STARTER CLUTCH REDU
Page 142 and 143: CYLINDER HEAD / VALVES TOOLS VALVE
Page 144 and 145: CYLINDER HEAD / VALVES ● Remove t
Page 146 and 147: CYLINDER HEAD / VALVES ● Remove t
Page 148 and 149: CYLINDER HEAD / VALVES VALVE GUIDE
Page 150 and 151: CYLINDER HEAD / VALVES ● Using a
Page 152 and 153: CYLINDER HEAD / VALVES ● Tap the
Page 154 and 155: CYLINDER HEAD / VALVES CAM SHAFT
Page 156 and 157: CYLINDER / PISTON CYLINDER TOP RING
Page 158 and 159: CYLINDER / PISTON CYLINDER CYLINDER
Page 160 and 161: CYLINDER / PISTON 11-4
Page 162 and 163: CYLINDER / PISTON CYLINDER GASKET P
Page 164 and 165: TRANSMISSION/CRANKSHAFT/CRANK CASE
Page 176 and 177: FRONT WHEEL/FRONT FORK/STEERING STE
Page 178 and 179: FRONT WHEEL/FRONT FORK/STEERING TRO
Page 180 and 181: FRONT WHEEL/FRONT FORK/STEERING STE
Page 182 and 183: FRONT WHEEL/FRONT FORK/STEERING SPE
Page 184 and 185: FRONT WHEEL/FRONT FORK/STEERING ●
Page 186 and 187: FRONT WHEEL/FRONT FORK/STEERING FRO
Page 188 and 189: FRONT WHEEL/FRONT FORK/STEERING FOR
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REAR WHEEL/SUSPENSION/REAR SWING AR
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MEMO
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BRAKE SYSTEM 15-0
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BRAKE SYSTEM TROUBLESHOOTING Brake
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BRAKE SYSTEM BREEDER VALVE BREEDER
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BRAKE SYSTEM RR. CALIPER LOCK PLATE
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BRAKE SYSTEM LH CALIPER BODY HANGER
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BRAKE SYSTEM CALIPER COMP RH.SIM(DC
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BRAKE SYSTEM PISTON INSPECTION ●
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CHARGING SYSTEM 15A 16-0
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CHARGING SYSTEM TROUBLESHOOTING No
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CHARGING SYSTEM AMPERE METER BATTER
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IGNITION SYSTEM IGNITION SYSYTEM SI
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IGNITION SYSTEM TROUBLESHOOTING No
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IGNITION SYSTEM IGNITION COIL INSPE
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STARTER SYSTEM STARTER SYSTEM CABLE
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STARTER SYSTEM TROUBLESHOOTING Star
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STARTER SYSTEM BRUSH ● Remove the
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STARTER SYSTEM STARTER MAGNETIC SWI
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MEMO
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LIGHTS/SWITCHES/HORN HEAD LIGHT HEA
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LIGHTS/SWITCHES/HORN MAIN SWITCH MA
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LIGHTS/SWITCHES/HORN FUEL TANK FUEL
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MEMO
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20-2. WIRING DIAGRAM (EURO-3) WIRIN
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SM57-0902-01E
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