Daelim B-Bone 125cc service manual.pdf - Mojo

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INSPECTIONS/ADJUSTMENTS TIMINCT HOlLE CAP COOLING FAN - Floor panel ass'y. Loosen the 4 cylinder head bolts. fan cover. Remove the shroud B grommet of the timit hoile cap on the RH. shroud. ADJUST WRENCH FEELER GAUGE TAPPET ADJUST SCREW SPARK PLUG CAP CYLINDER HEAD spark plug maintenance. COMPRESSION GAUGE CYLINDER HEAD 2-6
INSPECTIONS/ADJUSTMENTS PILOT SCREW CARBURATOR IDLE SPEED ●Erect the motorcycle on the mainstand. ●Remove the rear fender, center cover. ●Verify all engine adjustments satisfy specifications. Make adjustment, If necessary. ●Heat the engine to make accurate idling inspection and adjustment. ●Turn the throttle stop screw and make adjustments to prescribed idling speed. IDLE SPEED : 1,700100RPM THROTTLE STOP SCREW •Do not over adjustment the pilot screw. it could be effect to starting. (refer to page 6-9) TRANSMISSION OIL INSPECTOIN ● Remove the LH. crank case. (-> 8-2) ● Remove the bolt and check the oil on oil check hole. ● If the oil level is low(80W/90), add the oil. ● Install oil check bolt. OIL SIGHT GLASS OIL CHECK HOLE •Make sure that the oil sealing washer is good condition. •Erect the motorcycle on the main stand. ENGINE OIL INSPECTOIN UPPER MIDDLE LOWER ●Start the engine and let it be warm fully. ●Stop the engine. check the oil level line of the LH. crank case cover oil sight glass. ●It is good if the oil surface is between the lower level line and upper that of the sight glass. If the oil level is near the lower level line or below that, full to the upper level line with the recommended oil. DRAIN PLUG BOLT DRIVE FACE TAPPET ADJUSTING HOLE CAP DRIVE BELT DRIVEN PULLEY •Erect the motorcycle on the main stand. DRIVE BELT ●Remove the LH. crankcase cover. ●Check the drive belt for wear or damage. ●Check schedule maintenance period, replace the new drive belt if possible. 2-7
Page 3: How to use this manual This manual
Page 6 and 7: SERVICE INFORMATION 1,910mm 750mm 1
Page 8 and 9: SERVICE INFORMATION 1-4
Page 14 and 15: SERVICE INFORMATION GENERAL SAFETY
Page 16 and 17: SERVICE INFORMATION 13. Check the s
Page 18 and 19: SERVICE INFORMATION CAUTION WHEN WI
Page 20 and 21: SERVICE INFORMATION •Insert the c
Page 22 and 23: MEMO
Page 24 and 25: INSPECTIONS/ADJUSTMENTS 2-2
Page 26 and 27: INSPECTIONS/ADJUSTMENTS FUEL PUMP F
Page 30 and 31: INSPECTIONS/ADJUSTMENTS MASTER CYLI
Page 32 and 33: INSPECTIONS/ADJUSTMENTS TIRE PRESSU
Page 36 and 37: EXTERNAL PARTS MAINTENANCE PROCEDUR
Page 38 and 39: EXTERNAL PARTS SPEEDOMETER ●Remov
Page 40 and 41: EXTERNAL PARTS SPECIAL SCREW REAR U
Page 42 and 43: EXTERNAL PARTS ●Remove the inner
Page 46 and 47: LUBRICATION SYSTEM Inclusion of wat
Page 48 and 49: LUBRICATION SYSTEM FLANGE BOLTS OIL
Page 50 and 51: LUBRICATION SYSTEM INNER ROTOR OUTE
Page 52 and 53: LUBRICATION SYSTEM RADIATOR OIL CHE
Page 54 and 55: EMS(Engine Management System) 1. CA
Page 56 and 57: EMS(Engine Management System) 3. TE
Page 58 and 59: EMS(Engine Management System) FAIL-
Page 60 and 61: EMS(Engine Management System) HOW T
Page 62 and 63: EMS(Engine Management System) HOW T
Page 64 and 65: EMS(Engine Management System) CENTE
Page 66 and 67: EMS(Engine Management System) DISAS
Page 68 and 69: EMS(Engine Management System) INJEC
Page 70 and 71: EMS(Engine Management System) MAPAT
Page 72 and 73: EMS(Engine Management System) Check
Page 74 and 75: EMS(Engine Management System) 10. T
Page 76 and 77: EMS(Engine Management System) Check
Page 78 and 79:
EMS(Engine Management System) 1)CHE
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EMS(Engine Management System) ISA I
Page 82 and 83:
EMS(Engine Management System) CHECK
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EMS(Engine Management System) 1) CH
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EMS(Engine Management System) 14.CH
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EMS(Engine Management System) ● C
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EMS(Engine Management System) 4) Ch
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EMS(Engine Management System) FUEL
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EMS(Engine Management System) 17.HO
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Page 100 and 101:
MEMO
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FUEL SYSTEM TROUBLESHOOTING The veh
Page 104 and 105:
FUEL SYSTEM THROTTLE CABLE LOCK NUT
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FUEL SYSTEM ● Remove the main jet
Page 108 and 109:
FUEL SYSTEM COMPRESS STRAIGHT ! NOT
Page 110 and 111:
FUEL SYSTEM When idling, check to
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FUEL SYSTEM ● Check the gaskets.
Page 114 and 115:
ENGINE REMOVAL/INSTALLATION DRAIN P
Page 116 and 117:
LH. CRANKCASE COVER/CONTINUOUSLY VA
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LH.CRANK CASE COVER/CONTINUOUSLY VA
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Page 124 and 125:
Page 126 and 127:
Page 128 and 129:
Page 130 and 131:
A.C GENERATOR / STARTER CLUTCH STAR
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A.C GENERATOR / STARTER CLUTCH SAI
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Page 136 and 137:
A.C GENERATOR / STARTER CLUTCH REDU
Page 138 and 139:
Page 140 and 141:
CYLINDER HEAD / VALVES FLANGE NUT I
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CYLINDER HEAD / VALVES TOOLS VALVE
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CYLINDER HEAD / VALVES ● Remove t
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CYLINDER HEAD / VALVES ● Remove t
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CYLINDER HEAD / VALVES VALVE GUIDE
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CYLINDER HEAD / VALVES ● Using a
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CYLINDER HEAD / VALVES ● Tap the
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CYLINDER HEAD / VALVES CAM SHAFT
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CYLINDER / PISTON CYLINDER TOP RING
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CYLINDER / PISTON CYLINDER CYLINDER
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CYLINDER / PISTON 11-4
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CYLINDER / PISTON CYLINDER GASKET P
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TRANSMISSION/CRANKSHAFT/CRANK CASE
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Page 176 and 177:
FRONT WHEEL/FRONT FORK/STEERING STE
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FRONT WHEEL/FRONT FORK/STEERING TRO
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FRONT WHEEL/FRONT FORK/STEERING STE
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FRONT WHEEL/FRONT FORK/STEERING SPE
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FRONT WHEEL/FRONT FORK/STEERING ●
Page 186 and 187:
FRONT WHEEL/FRONT FORK/STEERING FRO
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FRONT WHEEL/FRONT FORK/STEERING FOR
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REAR WHEEL/SUSPENSION/REAR SWING AR
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Page 194 and 195:
Page 196 and 197:
Page 198 and 199:
MEMO
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BRAKE SYSTEM 15-0
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BRAKE SYSTEM TROUBLESHOOTING Brake
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BRAKE SYSTEM BREEDER VALVE BREEDER
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BRAKE SYSTEM RR. CALIPER LOCK PLATE
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BRAKE SYSTEM LH CALIPER BODY HANGER
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BRAKE SYSTEM CALIPER COMP RH.SIM(DC
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BRAKE SYSTEM PISTON INSPECTION ●
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CHARGING SYSTEM 15A 16-0
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CHARGING SYSTEM TROUBLESHOOTING No
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CHARGING SYSTEM AMPERE METER BATTER
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IGNITION SYSTEM IGNITION SYSYTEM SI
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IGNITION SYSTEM TROUBLESHOOTING No
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IGNITION SYSTEM IGNITION COIL INSPE
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STARTER SYSTEM STARTER SYSTEM CABLE
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STARTER SYSTEM TROUBLESHOOTING Star
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STARTER SYSTEM BRUSH ● Remove the
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STARTER SYSTEM STARTER MAGNETIC SWI
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MEMO
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LIGHTS/SWITCHES/HORN HEAD LIGHT HEA
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LIGHTS/SWITCHES/HORN MAIN SWITCH MA
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LIGHTS/SWITCHES/HORN FUEL TANK FUEL
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MEMO
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20-2. WIRING DIAGRAM (EURO-3) WIRIN
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SM57-0902-01E
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